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Page 5 

Quick Guide 

 
 
SITE

 – Make sure the area of installation is relatively level, 

free of obstacles and underground utilities.  If a slope exists, 
care must be taken to accommodate entry and exit areas to 
insure they maintain the correct heights.  Call 1-800-DIG-RITE 
to have a technician check the area for underground utilities.  
This service is free. 
 

MATERIAL INVENTORY

 – Locate your Component 

Checklist and the 2d top down drawing included in the 
instructions.  Use both to identify, inventory and best position 
the parts around the perimeter of the area.  If you find damaged 
or parts missing, contact your SportsPlay Distributor 
immediately. 
 

INSTRUCTIONS

 – Thoroughly read the instruction booklet 

BEFORE beginning the installation.  Pay special attention to 
the pages describing post and deck installation.  These are the 
‘bones’ of your playground.  If they are not properly installed, 
the remaining events will not install correctly.  KEEP THESE 
INSTRUCTIONS ON FILE. 
 

TOOLS

 – Locate the Tools Checklist in the instructions.  

Make sure all necessary tools are available at installation time.  
If you are using volunteers, send a note to them that includes 
the tool list.  You may be able to borrow most items instead of 
renting. 
 

SUPPLIES

 – Set your installation date and order supplies 

from your local building center.  You will need some flat  
 

 
 
 
concrete stones for blocking holes, some scrap lumber for 
bracing and cement.  You can figure about 2 80# bags per hole. 
 

DECK LAYOUT 

– Find the grid drawing in the instruction 

booklet.  Decide which way to orient the structure.  ALL fall 
zone measurements MUST be accommodated.  Locate the 
lowest deck on the drawing.  You can start laying out the 
structure by placing the lowest deck on the ground and then 
double check your measurements.  Measure twice, install once!  
Consult the instruction booklet for post and deck installation 
instructions. 
 

BRACING

 – As the decks and kick plates are installed, be 

sure to level the posts and place braces in the holes to keep 
them from shifting.  Periodically, plumb and level all posts as 
you work your way around the playground. 
 

COMPONENT INSTALLATION

 – Consult the instruction 

booklet for separate installation instructions for each 
component on your playground.  Begin installing from the 
lowest deck in a clockwise rotation around the structure back 
around to the starting deck.  Tighten panels as you go, making 
sure to plumb and level posts. 
 

VISUAL INSPECTION

 – After all components are installed 

and tight, do a visual inspection to ensure the panels and posts 
are level, in the proper place, and look good with respect to one 
another.  Once satisfied, you are ready for concrete. 
 

Содержание Ray 911-110

Страница 1: ...Page 1 800 727 8180 www sportsplayinc com 911 110 Model Ray...

Страница 2: ...ck Plan 20 Guard Wall 902 135 W 21 Guard Wall Plan 22 Steering Wheel 902 114 23 Steering Wheel Plan 24 Tic Tac Toe Panel 902 121 25 Tic Tac Toe Panel Plan 26 Vertical Climber 27 Vertical Climber Plan...

Страница 3: ...cket style small L arm wrench styles etc Vise grips large regular and needle nose 3 4 and 1 2 and 9 16 sockets both 1 2 and 3 8 drives 6 and 8 stepladders strong ones Extension cords also duplexes to...

Страница 4: ...e equipment at regular intervals During inspection if any part is found damaged or excessively worn equipment should immediately be put out of service while the part is replaced Lack of maintenance wi...

Страница 5: ...PPLIES Set your installation date and order supplies from your local building center You will need some flat concrete stones for blocking holes some scrap lumber for bracing and cement You can figure...

Страница 6: ...decide how much safety surfacing is required Before spreading loose fill surfacing be sure to install a weed barrier outside the fall zone dimension then spread the safety surfacing LAST THING Make on...

Страница 7: ...ember that loose fill will compress with repeated use Weed mat Some use a landscaping fabric material that allows drainage but prevents weed growth Weed mats are installed after the structure is insta...

Страница 8: ...just your dirt grade height accordingly Chart taken from The Handbook for Public Playground Safety written by the U S Consumer Product Safety Commission CPSC page 5 www cpsc gov Material Uncompressed...

Страница 9: ...el Then measure up from the bottom of the post to this mark and mark a line on the other three posts at the same distance Now use a four foot level across to each line raising or lowering as necessary...

Страница 10: ...ay concrete A good rule of thumb is two 80 lb bags of concrete per hole Do not dry bag the concrete always mix per instructions on concrete bag Be sure to leave concrete about 2 from the top of the gr...

Страница 11: ...Page 11 Top Down View Actual scale drawings are included at the end of these instructions...

Страница 12: ...Page 12 Footing Diagram...

Страница 13: ...ng the deck on ground and using it as jig Place 4 deck clamps one per corner spray paint through middle of clamp onto ground This marks where the centers of the postholes should be Remove the deck and...

Страница 14: ...Page 14 Side view of installed post...

Страница 15: ...oll Pin 1 4 x 1 3 4 1 5 236 601 3 8 T Nut 1 6 196 555 Roll Pin 1 4 x 3 4 1 7 126 703 3 8 x 1 Button Head Bolt 1 8 226 801 1 2 Lock Nut 1 9 316 801 1 2 Washer 2 Pipe Clamp 903 001 Item Part Part Descri...

Страница 16: ...he clamp onto the post 7 Install Roll Pins When the playground has been built and there are no more adjustments drill through all of the clamps through pre drilled 1 4 drill holes in clamps and the 5...

Страница 17: ...e with a rubber hammer If that will not work take clamp off and install it sideways placing it on the pipe first and then onto the post Pipes enter into clamps 2 1 4 deep Components like walls vertica...

Страница 18: ...NS Event Clamps shall be 606ITS aluminum fastener for 5 OD posts weighing 2 21 lbs Paint shall be elecrtostatically applied oven cured powdercoat Hardware Stainless Steel tamper resistant MAINTENANCE...

Страница 19: ...002 Deck Clamp Assembly 4 4 316 801 1 2 Washer 8 5 226 801 1 2 Lock Nut 4 6 126 703 3 8 x 1 Button Head Bolt 4 Triangle Deck Item Part Part Description Quantity 2 903 002 Deck Clamp Assembly 3 3 905 7...

Страница 20: ...l the 4 deck clamps so that there is 42 1 4 between the holes in the deck clamps Use a level and a marker to make sure the clamps are level to each other Place deck onto clamps and bolt This method wo...

Страница 21: ...5 W Item Part Part Description Quantity 1 913 117 W Guard Wall fitting 1 2 903 001 Clamps 4 3 196 807 3 8 x 3 8 Socket Set Screw 4 4 196 550 1 4 x 3 4 Roll Pin 4 5 236 601 3 8 T Nut 8 6 126 706 3 8 x...

Страница 22: ...e top of the deck It is helpful to install with a couple of equal size shims under the wall to help hold the wall in position Review the clamp instructions for sideways attachment of clamps SPECIFICAT...

Страница 23: ...em Part Part Description Quantity 1 Welded wheel fitting 2 905 117 Steering Wheel 1 3 902 135 W Guard Wall with welded wheel fitting 1 4 116 600 1 2 x 1 2 Button Head Bolt 1 5 316 801 1 2 Flat Washer...

Страница 24: ...wheel and plate Place one washer inside the wheel under the lock nut Tighten the nut The wheel should be tight but yet still able to turn Snap on the cover over the bolt assembly SPECIFICATIONS Event...

Страница 25: ...2 121 Item Part Part Description Quantity 1 903 121 Tic Tac Toe Panel 1 2 903 001 Post Clamp 4 3 196 807 3 8 x 3 8 Socket Set Screw 4 4 196 555 1 4 x 3 4 Roll Pin 4 5 236 601 3 8 T Nut 8 6 126 706 3 8...

Страница 26: ...stall with a couple of equal size shims under the wall to help hold the wall in position When the unit is installed on bubble equally space the spacer bars on each side between the posts using the all...

Страница 27: ...902 125 3 902 125 4 902 125 5 902 125 6 Vertical Climber with barrier 1 1B 902 127 Vertical Climber for overheads 1 2 903 001 Pipe Clamp 4 3 196 550 1 4 x 1 4 roll pin 4 4 196 807 Socket Set Screw 4...

Страница 28: ...Page 28 Vertical Climber Plan...

Страница 29: ...5 Corkscrew Climber 3 Corkscrew Climber 4 Corkscrew Climber 5 1 3 903 001 Pipe Clamp 4 4 196 555 1 4 x 3 4 Roll Pin 4 5 196 807 3 8 x 3 8 Socket Set Screw 4 6 236 601 3 8 T Nut 8 7 126 706 3 8 x 1 3 4...

Страница 30: ...entry opening Make sure all gaps between walls and posts and deck are less than 3 1 2 Install Corkscrew Climber 19 out from the deck SPECIFICATIONS Event Corkscrew Climber is constructed of Type 4 st...

Страница 31: ...uard 1 3 903 214 Slide Leg 2 4 903 001 Pipe Clamp 4 5 903 213 Z Plate installed on slide 1 6 126 701 3 8 X 1 1 4 Button head bolt 2 7 316 601 3 8 Flat Washer 11 8 226 602 3 8 Lock Nut 2 9 196 555 1 4...

Страница 32: ...e with installed legs and re bars through the hole in the bottom of the slide legs into the ground Carefully tip the top of the slide back onto the deck Make sure you ream the vinyl coated holes out 1...

Страница 33: ...02 275 Item Part Part Description Quantity 1 902 275 Pyramid Roof 1 2 905 435 Roof Bracket 4 3 516 200 3 8 Zip Toggle 8 4 316 601 3 8 Flat Washer 8 5 126 705 3 8 x 2 Button head bolt 8 196 807 3 8 x 3...

Страница 34: ...on over the drilled holes Insert a zip toggle into each hole be careful they can be fragile at this point tighten the zip and break off the remaining part of the zip flush with the closure See Detail...

Страница 35: ...r faded contact your SportsPlay distributor for replacement labels Top of Surfacing Label Install one to each upright post at the level you have determined will be your Top of Surfacing based on fall...

Страница 36: ...installed and you have to move it Solution Using a punch simply knock the roll pin through the clamp and post then move the clamp Problem There is interference between a vertical portion of one compon...

Страница 37: ...ends sometimes rough handling will cause rough edges Sand down rough areas if they exist Check that screws are seated Vinyl coated parts check all areas to de burr Roll pins make sure they are flush a...

Страница 38: ...instructions Photographs have been included for those who prefer them 1 Mark post hole positions 2 Install post 3 Install deck 4 Install deck clamp 5 Install pipe clamp 6 Install panel slide guard ar...

Страница 39: ...Page 39 1 2 3 4...

Страница 40: ...Page 40 5 6 7 8...

Страница 41: ...er R means needs repair and could be hazardous Explain R ratings on reverse side of this page Equipment 36 deck Double Wall Slide Guard Wall Steer Wheel Tic Tac Toe Panel Vertical Climber Pyramid Roof...

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