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800-727-8180

www.sportsplayinc.com

Custom Modular Structure

Installation Booklet

Содержание Miss Abby

Страница 1: ...Page 1 800 727 8180 www sportsplayinc com Custom Modular Structure Installation Booklet...

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Страница 3: ...42 Natural Bridge 800 727 8180 Size 23 5 X 10 5 Use Zone 35 5 X 22 5 36 PYRAMID 912 117 PANEL BUBBLE 912 125 4 CLIMBER VERTICAL 912 258 STATION TRANSFER ROOF 12 203 SLIDE RAIL 12 284 1 2 4 1 2 4 1 2 4...

Страница 4: ...ayinc com Distributor SportsPlay Date Drawn By SportsPlay SportsPlay SportsPlay SportsPlay 5 4 3 2 1 Candy 05 17 07 Project Miss Abby Value ASTM Compliant CPSC Compliant 5642 Natural Bridge 800 727 81...

Страница 5: ...cket style small L arm wrench styles etc Vise grips large regular and needle nose 3 4 and 1 2 and 9 16 sockets both 1 2 and 3 8 drives 6 and 8 stepladders strong ones Extension cords also duplexes to...

Страница 6: ...equipment at regular intervals During inspection if any part is found damaged or excessively worn equipment should immediately be put out of service while the part is replaced Lack of maintenance wil...

Страница 7: ...ES Set your installation date and order supplies from your local building center You will need some flat concrete stones for blocking holes some scrap lumber for bracing and cement You can figure abou...

Страница 8: ...decide how much safety surfacing is required Before spreading loose fill surfacing be sure to install a weed barrier outside the fall zone dimension then spread the safety surfacing LAST THING Make on...

Страница 9: ...ember that loose fill will compress with repeated use Weed mat Some use a landscaping fabric material that allows drainage but prevents weed growth Weed mats are installed after the structure is insta...

Страница 10: ...djust your dirt grade height accordingly Chart taken from The Handbook for Public Playground Safety written by the U S Consumer Product Safety Commission CPSC page 5 www cpsc gov Material Uncompressed...

Страница 11: ...hes above the dirt level Then measure up from the bottom of the post to this mark and mark a line on the other three posts at the same distance Now use a four foot level across to each line raising or...

Страница 12: ...x per instructions on concrete bag Be sure to leave concrete about 2 from the top of the ground to allow backfill 2 Be sure that all splattered concrete is washed off of the posts and components while...

Страница 13: ...ng the deck on ground and using it as jig Place 4 deck clamps one per corner spray paint through middle of clamp onto ground This marks where the centers of the postholes should be Remove the deck and...

Страница 14: ...Page 14 Side view of installed post...

Страница 15: ...E DECK 912 333 PART NUMBER DESCRIPTION QTY 1 905 903 Square Deck 1 2 126 703 3 8 x 1 Button Head Bolt 8 3 316 601 3 8 Flat Washer 8 ITEM NO PART NUMBER DESCRIPTION QTY 1 905 904 Triangle Deck 7 2 126...

Страница 16: ...he table will stabilize the deck so you can level it You can make a table from sawhorses Deck stand or table holds deck while you build around it Block stabilize the posts while table stabilizes the d...

Страница 17: ...e Table Table ITEM NO PART NUMBER DESCRIPTION QTY 1 912 213 912 214 912 215 Double Wall Slide 1 2 913 415 DW Slide Guard 3 5 System 1 3 903 214 T Leg 2 4 913 401 2 Hole Attachment Bracket 4 5 905 208...

Страница 18: ...of the slide legs into the ground Carefully tip the top of the slide back onto the deck Connect the slide to the deck with two 3 8 x 1 3 4 button head bolts with a washer on top through the deck side...

Страница 19: ...cket 4 4 913 429 Spacer Bar Set 1 5 196 807 3 8 x 3 8 Socket Set Screw 4 6 905 526 Torx Self Tapping Screw 8 7 105 020 1 3 8 Aluminum Collar 4 2 1 A A A A 45 5 4 3 2 1 BUBBLE PANEL BUBBLE PANEL BUBBLE...

Страница 20: ...ween the panel and deck This measurement is CRITICAL CRITICAL CRITICAL CRITICAL for the safety of the users The spacers should be set so that there is no more than 3 1 2 between the spacer and the pos...

Страница 21: ...d Bolt 4 6 216 512 5 16 x 1 Button Head Nut 4 7 905 526 Torx Sef Tapping Screw 16 8 196 807 3 8 x 3 8 Socket Set Screw 4 9 316 601 3 8 Flat Washer 4 10 316 501 5 16 Flat Washer 4 Detail A Detail B 1 2...

Страница 22: ...ews The brackets can be installed without the panel attached if you mark where the brackets should be This can make installation a bit easier Install with no more no more no more no more than 3 1 2 be...

Страница 23: ...et 4 3 905 208 Gasket for Attachment Bracket 4 4 316 501 5 16 Flat Washer 4 5 116 529 5 16 x 3 4 Button Head Bolt 4 6 216 512 5 16 x 1 Button Head Nut 4 7 905 526 Torx Self Tapping Screw 16 8 196 807...

Страница 24: ...d oven cured powdercoat Hardware Stainless steel tamper resistant Sheet 2 of 2 Sheet 2 of 2 Sheet 2 of 2 Sheet 2 of 2 Attach the panel attachment brackets to either side of the panel Use the panel bra...

Страница 25: ...x 1 1 4 Button head bolt 2 8 226 602 3 8 Nylon Lock Nut SS 2 9 196 807 3 8 Lock Washer SS 4 10 116 535 5 16 x 1 1 2 Button head bolt 1 11 326 501 5 16 Lock Washer 1 12 216 512 5 16 x 1 Button head nut...

Страница 26: ...to maintain the same width between the top and bottom of the arch entry opening Make sure all gaps between walls and posts and deck are less than 3 1 2 to ensure the safety of all users Install U Clim...

Страница 27: ...4 Self Tapping Pinned Screw 4 7 196 807 3 8 x 3 8 Socket Set Screw 2 8 903 214 Slide Leg 2 9 126 702 3 8 x 3 4 Buttonhead Bolt 4 10 316 601 3 8 Flat Washer 16 11 126 701 3 8 x 1 1 4 Buttonhead Bolt 4...

Страница 28: ...en made to the ground holes It may be necessary to field drill the connector plate to the slide Connect the addaptor plate with 4 3 8 x 1 1 4 button head bolts no washer on top and 3 8 washer and lock...

Страница 29: ...eck Leg 3 5 913 426 Transfer Point Handhold Post 1 6 913 425 Transfer Step Leg 2 7 913 422 Hand Rail Left 1 8 913 423 Hand Rail Right 1 9 105 016 1 7 8 Aluminum Pipe Plug 1 10 913 423 4 Hole Attachmen...

Страница 30: ...et 2 of 3 Sheet 2 of 3 Sheet 2 of 3 7 FOOTING DIAGRAM 10 12 11 20 Post Detail E Detail B Detail C Detail D 18 Detail F 13 18 2 17 TRANSFER STATION 3 TRANSFER STATION 3 TRANSFER STATION 3 TRANSFER STAT...

Страница 31: ...ground holes with re bars in the bottom Connect the assembly to the deck with 3 3 8 x 1 9 1 4 button bolts no washer on the outside and 3 8 washer and lock nuts on the underside of deck The bottom en...

Страница 32: ...IPTION QTY 1 913 421 Tic Tac Toe Panel 1 2 913 401 2 Hole Attachment Bracket 4 3 905 208 Gasket for Attachment Bracket 4 4 196 807 3 8 x 3 8 Socket Set Screw 4 5 905 526 1 4 Self Tapping Pinned Screw...

Страница 33: ...with silkscreen letters are held by 1 OD pipe Event is 40 1 2 wide and attaches with four attachment brackets Paint shall be electrostatically applied oven cured Touch up any marred paint surfaces Per...

Страница 34: ...1 of 2 Sheet 1 of 2 ITEM NO PART NUMBER DESCRIPTION QTY 1 913 500 Store Panel 40 1 2 Wide 1 2 913 417 Panel Attachment Bracket 4 3 905 208 Gasket for Attachment Bracket 4 4 116 529 5 16 x 3 4 Button H...

Страница 35: ...the wall and the nearest edge of the deck This measurement is CRITICAL CRITICAL CRITICAL CRITICAL for the safety of the users It is helpful to install with a couple of equal size shims to help hold t...

Страница 36: ...7 3 8 x 3 8 Socket Set Screw 4 7 126 701 3 8 x 1 1 4 Button Head Bolt 4 8 226 602 3 8 Nylon Lock Nut SS 4 9 196 807 3 8 Flat Washer SS 8 1B A A A A 45 Detail B 9 Detail C 8 9 1A 7 3 5 1 4 6 C C C C 3...

Страница 37: ...CAL for the safety of the users See Detail 1B After positioning the climber make sure the setscrews in the brackets are fastened to the climber pipe MAINTENANCE MAINTENANCE MAINTENANCE MAINTENANCE INS...

Страница 38: ...r faded contact your SportsPlay distributor for replacement labels Top of Surfacing Label Install one to each upright post at the level you have determined will be your Top of Surfacing based on fall...

Страница 39: ...installed and you have to move it Solution Using a punch simply knock the roll pin through the clamp and post then move the clamp Problem There is interference between a vertical portion of one compo...

Страница 40: ...ends sometimes rough handling will cause rough edges Sand down rough areas if they exist Check that screws are seated Vinyl coated parts check all areas to de burr Roll pins make sure they are flush a...

Страница 41: ...ir and could be hazardous Copy this page and explain R ratings on reverse side Equipment 36 deck Transfer station Crawl tunnel Alpha panel Guard wall with wheel Triple rail slide Slide guard Deck clam...

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