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© Titan Tool Inc.  All rights reserved.

7. With motor/pump block (25) still in vise, install lower seal

(24) by pushing it towards its groove with a properly sized
blunt rod. Then complete installation with the fingers. No
tool is necessary. Do not twist the seal.

8. Pre-lubricate the piston and valve rod assembly with

Coolflo™ hydraulic fluid (P/N 430-361).  Install piston rod
(21) into motor/pump block (25) with a gently pushing and
rotating motion to work the piston rod in through the seal
(24).

9. Replace the connecting rod pin and retainer ring. See

illustration below.

10. Install o-ring (12) on cylinder wall. Lubricate ring and inner

wall. With the piston rod held firmly, the cylinder should be
gently driven over the piston seal with a rubber mallet.
Tightly thread the cylinder into motor/pump block (25).

11. Raise piston rod (21) to top position and thread lock ring

(22) all the way up on upper threads of cylinder (23).

12. Pull valve rod assembly (20) up as far as it will travel and

grasp it with vise grip pliers. Then install cylinder head
(11), already assembled, over valve rod until the top
threads of the valve rod pass through the top of the
spool/sleeve set (5). The valve rod threads must be clean
and free of oil. Place one drop of blue Loctite on threads
of flex lock nut (9) and thread nut onto valve rod to full
tight position (do not over-tighten) while holding valve rod
below with vise grip pliers.

13. Thread cylinder head (11) down onto the cylinder (23) and

then back off just enough to reassemble hydraulic fittings
and motor tube (26). Tighten lock ring with spanner
wrench to hold cylinder head in position.

14. The tee assembly (27) and the elbow (15) use an o-ring

(27a) to seal on the outer diameter (O.D.) of the motor
tube (26).  The O.D. of the motor tube should be free of
scratches or sharp edges.  The lock nuts on these fittings
first should be hand tightened, then wrench tightened
another half turn.

15. Install o-ring (8) onto cylinder head plug (7). Tighten.

Motor Service Kit, Minor (P/N 235-050)

Item

Part #

Description

Quantity

2

141-007

O-ring .......................................................2

3

325-005

Trip spring ................................................2

4

569-016

Ball, SS.....................................................2

6

441-152

O-ring .......................................................3

8

441-217

O-ring .......................................................1

9

858-811

Flex lock nut .............................................1

12

431-032

O-ring .......................................................2

18

235-027

Piston seal................................................1

19

235-026

O-ring .......................................................1

24

235-028

Rod seal ...................................................1

Connecting Pin Arrangement

NOTE: Inspect the bottom of piston rod (21) for nicks

or sharp areas that could damage the piston
seal during installation through the
motor/pump block (25).

Fluid Pump

Fluid Pump Service Instructions

Disassembly

1. Remove siphon tube assembly.  Unthread the foot valve

(16) and the pump cylinder (12) with a strap wrench. 

2. Slide the retainer ring (1) up with a small screwdriver, then

push the connecting pin (2) out. 

3. Pull the displacement rod (6) through the lower cavity of

the motor/pump block. 

IMPORTANT: USE OF NON-SPEEFLO MANUFACTURED

SERVICE PARTS MAY VOID WARRANTY.
ASK FOR ORIGINAL PARTS MADE BY
SPEEFLO FOR BEST SERVICES. This
pump should receive a routine servicing
after approximately 1,000 hours of use.
Earlier servicing is required if there is
excessive leakage from the top packing
or if pump strokes become faster on one
stroke or the other. The use of Speeflo
Piston Lube (P/N 700-925) is
recommended as an upper packing
lubricant. DO NOT SUBSTITUTE OIL,
WATER, OR SOLVENT for an upper
packing lubricant.

Peaks of upper

packings must

face up.

Torque piston

retainers to

75 ft./lbs.

(1095 N/m).

Use blue

Loctite.

Wet cup area
for piston lube
packing
lubricant.

Peaks of lower
packings must
face down.

Lubricate O-ring.

Содержание PowrTwin 3500

Страница 1: ...in the U S A Do not use this equipment before reading this manual PowrTwin 3500 50th Anniversary Special Owner s Manual For professional use only NOTE This manual contains important warnings and inst...

Страница 2: ...n any other sprayer built in the world This double ball piston pump employs a dependable and durable time tested design All pumps use an exclusive thick hard chrome plating on rod and cylinder parts T...

Страница 3: ...e advisable WARNING Always flush unit into a separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static spark...

Страница 4: ...should be used If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that the cord would...

Страница 5: ...y Severe Service 500 hard chrome anti wear surface stainless steel tungsten carbide PTFE thiokol impregnated leather ultra high molecular weight polyethylene Electric Units DC Electric Delivery GPM 1...

Страница 6: ...ick Hydraulic Bypass Valve Choke Engine ON OFF Switch Hydraulic Reservoir Grounding Lug Hydraulic Return Hose Hydraulic Pressure Hose Siphon Hose Fluid Pump Pressure Adjustment Knob Hydraulic Motor Pa...

Страница 7: ...ories and Service Kits section near the back of this manual for ordering information 8 Strain all paints with a nylon strainer to ensure trouble free operation and freedom from frequent cleaning of th...

Страница 8: ...te at this time Before buying gasoline from an unfamiliar station try to find out if the gasoline contains alcohol If it does confirm the type and percentage of alcohol used If you notice any undesira...

Страница 9: ...proper tip guard WARNING WARNING WARNING Color Change Clean Out Use only compatible solvents when cleaning out oil based enamels lacquers coal tar and epoxies Check with the fluid manufacturer for the...

Страница 10: ...ic Fluid Fill and Dipstick CAUTION 10 Titan Tool Inc All rights reserved Basic Engine Maintenance For detailed engine maintenance and technical specifications refer to the separate Honda engine manual...

Страница 11: ...Spray tip is worn 2 Outlet filter or gun filter is clogged 3 Low voltage and or inadequate amperage 4 Hose size or length is too small or too long 1 Solvent has caused upper packing to swell Solution...

Страница 12: ...aration and spool in this condition Check trip rod for possible separation 1 Remove valve and check for scratches and rough movement when sliding it up and down Replace valve and spool in this conditi...

Страница 13: ...tion 1 Fluid not atomizing correctly Increase fluid pressure Change to smaller tip orifice size Reduce fluid viscosity Reduce hose length Clean gun and filter s Reduce number of guns using pump 1 Same...

Страница 14: ...zone o la pulv risation a lieu est suffisamment ventil e Veiller viter la pr sence de toute source incandescente telle qu tincelle lectrostatique flamme nue flamme pilote objet br lant cigarette et t...

Страница 15: ...ment une rallonge trois fils munie d une fiche de terre dans une prise secteur mise la terre correspondant au type de fiche de l appareil S assurer que votre rallonge est en bon tat Lorsque vous utili...

Страница 16: ...entes de ignici n como son las chispas electrost ticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de...

Страница 17: ...nexi n de este producto para uso en un circuito el ctrico diferente la conexi n debe ser realizada por personal t cnico calificado Use solamente extensiones trifilares que tengan un enchufe de conexi...

Страница 18: ...2 920 559 Filter assembly outlet manifold 1 3 235 107 Motor pump assembly 1 4 840 211 Bleed line assembly w valve 1 5 103 826 Syphon hose assembly 1 x 4 1 2 1 6 Hydraulic system 1 7 506 112 Convertoki...

Страница 19: ...tem Part Description Quantity 1 860 552 Screw 4 2 860 004 Flat washer 8 3 980 332 Engine gas 4 0 HP Honda 1 4 980 307 Key 1 5 448 221 Pulley 1 6 448 336 Mounting plate gas eng 1 7 860 502 Stop nut 4 8...

Страница 20: ...C Electric 2 HP 50 60 Hz 115 V 1 978 384 Motor DC Electric 2 HP 50 60 Hz 115 V CSA approved 1 978 351 Motor DC Electric 2 HP 50 60 Hz 220 V 1 8 977 227 Pulley 1 1 Pulley 1 9 590 068 Handle grip 1 1 1...

Страница 21: ...ng Clip Brush Lead Inspection Cover NOTE Brushes should be replaced when they are worn to less than 1 2 inch Check and replace both brushes at the same time Brush Repair Kit Part No 978 050 consists o...

Страница 22: ...w 2 11 858 002 Lock washer 2 12 862 411 Nut 1 13 862 001 Flat washer 1 14 449 187 Clip 1 Item Part Description Quantity 15 448 233 Belt guard 1 16 590 508 Roll pin 2 17 590 507 Snap button 2 18 590 50...

Страница 23: ...bolt 1 24 862 002 Lock washer 4 25 448 242 Shield for models 448 657 and 448 658 only 1 26 448 232 Belt guard brace 1 27 941 555 Ball valve 1 28 448 253 Return hose assembly 1 29 448 246 Pressure hose...

Страница 24: ...of its stroke for disassembly It may be necessary to use a wood or nylon driver to push the piston rod up to its top position 4 Grip the valve rod securely with vise grip pliers and then remove the F...

Страница 25: ...spool through the top of the cylinder head down into the sleeve Do not use Piston Lube pump packing lubricant It is a solvent and will severely damage seals and O Rings of the hydraulic motor 2 Insta...

Страница 26: ...elbow 15 use an o ring 27a to seal on the outer diameter O D of the motor tube 26 The O D of the motor tube should be free of scratches or sharp edges The lock nuts on these fittings first should be h...

Страница 27: ...necting pin 2 13 Thread the short threads of the pump cylinder 12 into the motor pump block and tighten with a strap wrench 14 Place the o ring 13 onto the top grove of the pump cylinder 12 15 Thread...

Страница 28: ...long time because it rotates and wears evenly If there is leakage replace the ball Open the adjustment knob to full counterclockwise position before unthreading valve seat from valve body If the valv...

Страница 29: ...roblems including poor spray patterns clogged spray tips etc To clean the filter shutoff the system and relieve all system pressure See the Pressure Relief Procedure in the Cleanup section of this man...

Страница 30: ...0 553 Valve Ball 1 1 941 555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold A...

Страница 31: ...d for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For he...

Страница 32: ...turn the equipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at...

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