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PF-1 PREFILTERS- VANE PUMP SYSTEMS 

 
Five different filters are used on these Spectra Watermakers to make sure that no damaging 
foreign materials enter the system.  There are four filters in the system to clean the feed wa-
ter of abrasive materials while the system is in operation, and a fifth filter that prevents the 
entrance of chlorine during fresh water flushing. 
During normal operation the feed water is filtered in two stages.  First it enters a fine mesh 
metal sea strainer then passes through a fifty micron pleated cellulose filter.  These protect 
the vane pump from damage due to abrasion from silt and hard shelled plankton found in the 
feed water.  After passing through the pump the feed water enters the filter housings contain-
ing 20 and 5 micron elements.  These filters remove very fine particles which could damage 
the Clark pump and which would shorten membrane life.  Note:  On Mark two systems there 
is no 50 micron filter and the 20 and five are before the feed pump.  
Cleaning schedules will vary widely depending on how and where the system is used.  If 
large amounts of feed water are run through the system in a relatively short period in bio-
logically fertile near shore waters, the prefilters will plug up, the pressure drop across the 
filters will rise, product production and quality will drop, and the system will sense plugged 
filters and give a service prefilters or check strainer alarm if so equipped.  Plugged filters can 
be cleaned several times by soaking in a bucket, towing behind the boat at moderate speeds, 
or hosing them off. 
When operated only an hour or two a day in inland or near shore waters, the trapped plank-
ton will begin to decay in the filters long before the elements plug up, and the bacteria in-
volved in the decay will cause a “rotten egg” smell in the product water. This decay will set 
in overnight in tropical waters, or after a week or two in high latitudes. If  handled gently 
and changed regularly before they get too smelly, filters in this service can last through doz-
ens of cleanings. 
In crystal clear blue water conditions the filters may need to be cleaned much less frequently. 
The charcoal filter used in the fresh water flush system will not plug up unless you have 
some incredibly dirty domestic water in your boat.  About six months after installation the 
charcoal filter element will lose its effectiveness at removing any membrane damaging chlo-
rine which may be present in domestic water.  Charcoal filter elements must be replaced 
every six months if there is ANY chance that chorine could be introduced into the flush wa-
ter.  Charcoal filter elements cannot be cleaned. 
To ensure that filter elements fit properly and remove chlorine effectively, they should be 
purchased at factory authorized dealers.  Our element part number is FT-FTC-XX.  The last 
two digits indicate the micron rating, e.g. FT-FTC-05 is for a 5 micron element.  Charcoal 
elements are FT-FTC-CC. 
  
06/03/04

 

Содержание Newport 400

Страница 1: ...L Part 1 Installation Operation Maintenance Part 2 Programming and Controls Spectra Watermakers Inc 20 Mariposa Road San Rafael CA 94901 Phone 415 526 2780 Fax 415 526 2787 E mail spectra spectrawater...

Страница 2: ...2...

Страница 3: ...boat is in fresh or dirty water see Dry testing the system Spectra dealers are responsible for educating the vessel owners on the operation and maintenance of the system We request that you walk thro...

Страница 4: ...4...

Страница 5: ...sh Water Flush Cycle 29 Manual Operation 31 Maintenance 36 Bulletins 44 Long Term Storage Procedures 31 Winterizing 34 Membrane Cleaning 36 Salinity Probe Calibration 38 Suggested Spares 39 Newport Tr...

Страница 6: ...6...

Страница 7: ...n understanding the function of each component Layout the system Before starting the installation identify the location where each module and component will be placed Insure that there is proper clear...

Страница 8: ...er line as possible to avoid contamination and air induction The brine discharge through hull should be mounted above the waterline in or just above the boot stripe to minimize water lift Double clamp...

Страница 9: ...r the flush water flush solenoid and flush water pressure regulator Feed Pump Module Fresh Water Flush Module Mount the feed pump module on a horizontal or vertical sur face that can be up to 3 1 0M a...

Страница 10: ...ss to the pressure relief valve on the Clark pump The Clark pump membrane module comes complete with a mounting system Be sure to use the supplied washers on the rubber feet Use it as a template for d...

Страница 11: ...tube and fittings Use two grab rings on the 1 2 parker tubing Refer to the parker assembly instructions The remote control panel can be mounted anywhere that s dry and convenient Cut a 4 9 16 116 mm...

Страница 12: ...e brine overboard fitting System Piping schematic Mount the pressure gauge in the low pressure inlet gauge tee Flush water from ship s pressure water system 25 psi 2bar minimum Use the 1 2 inch nylon...

Страница 13: ...t from boost pump Leave enough extra length in this hose to allow the front cover to be moved aside Flush water Inlet From Flush Module Feed Water Inlet from Filters Product Water Outlet to Tank Feed...

Страница 14: ...the membrane housing to the Product Inlet fitting on the pump module manifold using the supplied 1 4 black nylon tubing Route the product water from the pump module manifold into the top of the tank I...

Страница 15: ...m to function properly The domestic fresh water pump must be able to deliver 1 5 gallons per minute 6lpm at 25 PSI Connect the wiring harness and heat shrink butt splices Brine Discharge Route the Bri...

Страница 16: ...r 1 4 3 8 tube 1 2 tube should not bottom out in the fitting to allow full compression of the O ring Hand tighten the nut DO NOT OVER TIGHTEN DO NOT USE A WRENCH The tube should not come out if pulled...

Страница 17: ...tems have a Power Inlet harness with a terminal block a 50 15M cable with connectors is supplied for the MPC 5000 control display and a two concuctor boost pump power cable Power inlet harness with te...

Страница 18: ...d heat the connectors to waterproof them Check the wire size chart to select the proper size power feed to the main power harness DC power feeds should be uninterruptible to insure proper operation of...

Страница 19: ...25 30 9 4 4 25 35 10 6 4 25 40 12 2 35 45 14 2 35 50 15 2 35 MkII 24V Meters AWG SQ MM 10 3 12 4 15 4 5 10 6 20 6 1 8 10 25 7 6 8 10 30 9 4 8 10 35 10 6 6 16 40 12 6 16 45 14 6 16 50 15 4 25 Wire leng...

Страница 20: ...ult or at the end of certain timed cycles Use only the buzzer units supplied by Spectra Watermakers as current on the LCD buzzer terminal is limited to 20 mA any excessive load may damage the controll...

Страница 21: ...the bottom outlet at the top The ballast wires plug into the end of the bulb in the lamp module The ballast RED wire connects to STER terminal on the MPC board and the bal last BLACK wire connects to...

Страница 22: ...rt up within five days it will automatically do a fresh water flush AutoFill mode can be ended by pushing the stop button or the Autoflush button If the watermaker is in Autorun mode it can be put int...

Страница 23: ...23...

Страница 24: ...discover a problem or deficiency in the installation If the location or weather prevents proper testing refer to the section Dry Testing 1 First Check That Thru hull valve is open Service Run Auto Ser...

Страница 25: ...In any case do not pressurize the system for the first twenty minutes or more 5 After the purge sequence The control will alarm with the message Close pressure relief valve Close the valve and procee...

Страница 26: ...s water higher than 750 PPM Anything below 500 is excellent Feedwater Pressure Pressure range 90 115 PSI 7 8 BAR Pressure will be higher in cold water and lower in warm water Extreme salinity or tempe...

Страница 27: ...micals out of the system 20 minutes total purging If you get a SERVICE PREFIL TER alarm the flush water flow is not enough or the feed pump is running to fast See the instructions for Flush Cycle Adju...

Страница 28: ...ration For optimum performance Auto run the system as long as possible at one time Never let the system sit with salt water in it Never allow continuous air leaks in the intake Normal Shut Down If the...

Страница 29: ...pump is running a signal will be sent to the controller changing the speed setting and the pump will speed up or slow down slightly Adjust the flush speed as follows Push the Auto Store button Push t...

Страница 30: ...flush may not operate if the valve is open The power for the system must remain on during the auto flush mode Turning off the power will disable the auto store function and damage may occur Pressing...

Страница 31: ...r taste it The diversion valve an electrically operated three way valve which is normally energized by the MPC controls to send water to the tank will not open automatically in manual mode Instead it...

Страница 32: ...Storage or Pickling If the system is to be left unused for more than 2 weeks perform the following storage pro cedure The procedure introduces a chemical compound into the system that prevents bio lo...

Страница 33: ...he service port of the boost pump module Lead the hose into the bucket Turn the service valve on the boost pump module 180 so the intake is now coming from the bucket Step 5 Mix the storage chemical c...

Страница 34: ...the service port of the boost pump module Lead the hose into the bucket Turn the service valve on the boost pump module 180 so the intake is now coming from the bucket Step 5 Pump as much as possible...

Страница 35: ...lean when the first segment appears on the filter condition bar graph on the LCD display To service the filters shut off the thru hull open the housings discard the old filters Clean out the housing b...

Страница 36: ...throughout the system will heat as it circulates in and out of the pot An alternative is to heat the one or two gallons of initial water to 120 on the main stove before mixing in the cleaner and circ...

Страница 37: ...box to turn on the feed pump Circulate the storage chemical in the system for approximately 25 minutes Circulate the chemical in the system for approximately 25 minutes Allow to soak for several hour...

Страница 38: ...he microprocessor calculates salinity from the signals sent back to it from the probe The salinity circuit can be adjusted from the Spectra software by adjusting the Salinity Calibra tion parameter or...

Страница 39: ...consisting of Clark pump seals O rings tools and mem brane cleaning chemicals One replacement strainer screen O ring for strainer screen O rings for filter housing Spectra Watermakers parts list SC 1...

Страница 40: ...ct the tubes to one of the components secure the tube runs and then trim and connect to the other component A 90 degree bend in a tube is better than a 90 degree fitting A tube when mounted should hav...

Страница 41: ...ight while moving the tube around to prevent binding One thread should be showing under the nut Secure the tube so it won t back out when tightening Refer to figure 3 Use 13 16 wrench to hold a straig...

Страница 42: ...ot run loose or broken pump wire connection speed control overheat tanks are full Check wiring at terminal block inside MPC Improve cooling Check tanks system cannot be started if tanks are full Syste...

Страница 43: ...o High Voltage Too Low battery voltage too high or low loose wires or poor connec tions Charge batteries Check charging voltage Check power connections Re starting no signal from flow meter at startup...

Страница 44: ...ant in preventing bio fouling If your prefilters are allowed to become a breeding ground for bacteria get smelly the contamina tion will spread throughout the system When we cut open a failed membrane...

Страница 45: ...Run the system depressurized with the watermaker drawing water from the bucket and discharging over board When about half the water is gone from the bucket stop the unit and let the mem brane soak fo...

Страница 46: ...inutes to clear away the chemicals Normally during periods of disuse the MPC 5000 will remain powered up so that it can do the five day flush cycles and no storage solution will be present If the cont...

Страница 47: ...r only an hour or so a day will probably need to have the filters changed due to odor before they are dirty enough to restrict water flow Prefilters can be cleaned We recommend that you have three set...

Страница 48: ...ve a service prefilters or check strainer alarm if so equipped Plugged filters can be cleaned several times by soaking in a bucket towing behind the boat at moderate speeds or hosing them off When ope...

Страница 49: ...g The membrane can only handle small amounts of chlorine for short periods without damage The chlorine will damage the bonding agent in the membrane in a very short time So if you skimp on the char co...

Страница 50: ...50 Z BRANE OPERATION MANUAL...

Страница 51: ...continuous 12Vor 24V DC power to be operative The installation of the Z Brane only consists of wiring the power supply to a continuous source The Z brane power supply can tolerate voltages between 10V...

Страница 52: ...e not only to protect the membrane but to prevent corrosion in the feed water system To achieve full effectiveness thoroughly fresh water flush the watermaker several times before leaving the vessel T...

Страница 53: ...te cylinder and base End block A End cap Cylinder ring Stainless steel tube End block B Valve block Alternate brine out Reset button Not on all units Test port Center block High pressure out Clark Pum...

Страница 54: ...e spool Spool piston End block A Piston O ring Valve bore O ring Spacer ring Valve block Brine port O ring Pilot port O rings Reversing Valve End Blocks 5 16 2 3 4 SS A H bolts Valve bore O ring Spool...

Страница 55: ...rings Pilot spool O rings 4 Mount inside block Pilot valve pin Pin seal O rings Pilot spool Center block Check valve poppet Feed in Check valve spring Check valve seat Check valve retainer Check valv...

Страница 56: ...sembly End cap O ring Cylinder Ring Cylinder end cap S S compression fittings 1 2 SS tube Piston with seal Composite cylinder and base PL MTS 3 8X1 2S HP CYL SST HP CYL CCA SO HPP ECCB HP CYL EC HP CY...

Страница 57: ...HP CYL PT PISTON 2 HP TB SR SPACER RING 2 HD CPS 3 824175 3 8 24X1 3 4 CAP SCREW 8 HD CPS 5 16X3 5 16 18X3 1 4 CAP SCREW 4 HD CPS 5 162 75 5 16 X 2 3 4 CAP SCREW 8 HD WSH 3 8X5 8S 3 8 X 5 8 O D SS FL...

Страница 58: ...58...

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