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Form #43343530
Mar 09

-51-

25.0)

REPLACEMENT PARTS GUIDE

BURNER BOX

Item No.

Part No.

Description

Qty.

Fasteners

02295040

PHTCS #6-32 x 3/8"

02266010

Speed Clips (for air inlet plate)

02261030

HHTCS #8-32 x 3/8" (green coated)

02242050

PHTCS #8-32 x 3/8"

02242080

PHTCS #8-32 x 1-1/4”

02242070

PHTCS #8-32 x 1/2”

02123170

RHMS #8-32 x 3/4"

02167010

Locknut 1/4-20 Keps

02309000

Eyebolt 1/4-20 x 2”

02167040

Locknut #8-32 Keps

02212020

HWHSMS #8 x 1/2” “B” Point (typical all access panels)

8 02132020

Rivet

1/8”

Housing Components

9 44139990

Housing

Assembly

(welded)

9a 44140111

Valve

Holder

Plate

10 44140000

Access

Panel

(top)

11 44140040

Access

Panel

(hinged)

11a

02201070

Hinge 1-1/16” x 6”

44140058

Access Panel (LH burner end) –with sight glass-

44140090

Access Panel (RH burner end)

4414006x

Combustion Air Plate (see size requirements in Section 5.0)

Burner Components

42700500

Burner, Investment Casting - Machined

44146080

Manifold Support Bracket

16a 44146070

Shim

Plate

44146060

Manifold Support Clamp

17a 44146050

Manifold

Extension

Bracket

30703000

Blower Assembly

18a

30495060

Time Delay Relay (models 175/110 and 200/125 only)

30632500

Spark Module – Fenwal-24V #35-615935-197

20 30702010

Flame

Sensor

#PSE-GF24

21 30702020

Electrode

#PSE-GF25

21a

30743000

Terminal Block #EL-3008

30281000

Terminal Block #EK-204

22a

30738030

Terminal Bushing (3 x 1/4” tabs)

22b 30713000

Fuse

Holder

22c

30202040

Fuse 1/4 x 1-1/4” (4 amp)

22d

30738020

Terminal Bushing (2 x 1/4” tabs)

30279000

Transformer 120v-24V 20VA

02175020

Strain Relief #SR-6P3-4 (ignition cable)

02175060

Strain Relief #SR-2M-1 (flame sensor wire)

30514020

Grommet .250ID #739 (air sensing tube)

26a

30512020

Split Bushing #2871 (misc. wiring, ignition cable, sensor wire)

30700040

Grommet, Pipe Sealing 1/2" #63595K34

42447000

Sight Glass (1-5/8" square plexiglass)

42744079

Air Sensing Tube Asm. (straight) 1/4"od

42744069

Air Sensing Tube Asm. (90 deg bend) 1/4"

30635030

Cord Connector 1/2” #LPCG50

Содержание PTS100-L7

Страница 1: ...se property damage injury or death Read the installation operation and maintenance instructions thoroughly before installing or servicing this equipment IF YOU SMELL GAS FOR YOUR SAFETY DO NOT try to...

Страница 2: ...System 25 13 0 Gas Connections and Regulations 28 14 0 Instructions for Pressure Test Gauge Connection 30 15 0 Electrical Connections 31 16 0 Venting 34 17 0 Air for Combustion 38 17 1 Direct Outside...

Страница 3: ...nstallation and Operation Instructions Where unvented heaters are used gravity or mechanical means shall be provided to supply and exhaust at least 4 CFM per 1 000 Btu hr input of installed heaters Ne...

Страница 4: ...is for Indoor Installation and Covered Patio Installation only and can be used in either Vented or Unvented mode The term Unvented actually means Indirect Vented While the products of combustion are...

Страница 5: ...wnstream from the burner box WARNING Certain materials or objects when stored under the heater will be subjected to radiant heat and could be seriously damaged Observe the Minimum Clearances to Combus...

Страница 6: ...ipe Connection Tube Diameter Flue Connection1 Fresh Air Connection1 Electrical Supply Current Rating Natural or Propane MPT Male 4 4 Round 4 Round 120 Volt 60Hz 1 Phase 1 74 Amp 1 See Section 16 0 for...

Страница 7: ...ube with 24 Hole Flange Aluminized 1 1 1 42912169 10 Ft Tube with 6 Hole Flange Alumi Therm 1 1 41932101 10 Ft Tube less Flanges Hot Rolled 1 2 3 4 43319100 Reflector 9 11 1 2 3 4 5 30462980 Tube Coup...

Страница 8: ...kg 44135030 40 Ft Pkg 44137090 30 Ft Pkg 44136050 Part Each Body Package Includes Qty Qty Qty Qty 42912169 10 Ft Tube with 6 Hole Flange Alumi Therm 1 1 41932100 10 Ft Tube less Flanges Aluminized 3 2...

Страница 9: ...y Fastener Kit included in body packages 42907210 42907190 42907220 42907200 42873000 U Bolt 4 2 5 3 02127110 Hex Nut 5 16 18 8 5 10 6 02189020 HWHSM Screw 10 16 x TEKS 14 8 18 10 U Bend Package 43208...

Страница 10: ...nges Aluminized 2 43319100 Reflector 9 11 4 2 3 3 43319050 Reflector 4 11 2 30462980 Tube Coupling 3 2 4 3 43318000 Tube Hanger Support Bracket 13 4 2 5 3 43980010 Wire Hanger 4 2 5 3 Body Fastener Ki...

Страница 11: ...lector 43490000 QTY 1 U Bend End Reflector 43490050 QTY 1 Speed Clips 02266010 QTY 11 10 16 x Self Drilling Screws 02189020 QTY 4 Installation Form 43489000 QTY 1 30 3 4 78cm Length 24 61cm F 31 Hange...

Страница 12: ...30 Ft PTS 175 110 50 Ft 70 Ft PTU 175 110 25 Ft 35 Ft PTS 200 125 50 Ft 70 Ft PTU 200 125 25 Ft 35 Ft NOTES 1 In all configurations the control unit must be connected directly to either a the 24 hole...

Страница 13: ...US GAS AND SOOT HAZARD 60 FT SYSTEM 50 FT SYSTEM 20 FT SYSTEM 30 FT SYSTEM 40 FT SYSTEM LEGEND Burner Box 10ft Aluminized Tube 24 Hole Flange or 10ft Alumi Therm Tube 6 Hole Flange Coupling 10ft Alumi...

Страница 14: ...racket 108 274cm 12 30cm 12 30cm 4 Tube Coupling typical Bottom View 108 274cm 600 1524cm 108 274cm 108 274cm 108 274cm 108 274cm 12 30cm 12 30cm 12 30cm 12 30cm 108 274cm Models PTS 40 25 75 50 14 36...

Страница 15: ...2cm 5 FT Tube Assembly 14 36cm 120 305cm 108 274cm Burner Box Flue Terminal 10 FT Tube Assembly typical 15 38cm 108 274cm 48 122cm 31 Tube Support Hanger Brackets typical at control end Shipped with U...

Страница 16: ...anging points to be used for suspension for a typical 40ft long system There must be two hanging points on the first tube and one on each of the other tubes Maximum 6 distance from control box to the...

Страница 17: ...e for Alumi Therm Steel Tubes Gasket Burner Box Typical Overlap U Bend Tube Coupling Typical each tube joint Reflector 31 Tube Support Brk with U Bolt Clamp 5 16 Hex Nuts 8 10 6 hanging points to be u...

Страница 18: ...5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent structure with...

Страница 19: ...the 24 hole flange of the 10 ft aluminized steel starting body section for 10 ft 20 ft and 30 ft systems or b the 6 hole flange of the 10 ft alumi therm steel starting body section for 40 ft 50 ft 60...

Страница 20: ...tube couplings as described below The following coupling tightening instructions MUST be followed properly to ensure the integrity of the tube connections Two 10 self drilling screws MUST be installed...

Страница 21: ...ttached make sure that the heater system is level If it is not slight adjustments can be made using the turnbuckles See Section 9 0 Important NEVER reuse a coupling Always install a new coupling only...

Страница 22: ...roximately one 1 inch This will allow for the natural expansion and contraction of the heater when in operation Note The heaters can expand and contract up to 1 3 4 3 Secure the reflectors as shown in...

Страница 23: ...ons and the elbow together and secure with tube couplings as described in Section 10 1 90 Deg Elbow Tube Coupling 13 330mm 13 330mm Self Drilling Screws QTY 2 per coupling 11 1 ADDING OPTIONAL CORNER...

Страница 24: ...ectors Two speed clips are required for each side of the U Bend Reflector Make sure that the speed clips fit tightly over both the U Bend Reflector and the reflector on each body section Use two self...

Страница 25: ...hen angle mounting the burner box unit must be positioned upright as shown below Failure to install the control box in an UPRIGHT position will VOID the manufacturer s warranty Angle Mounting Straight...

Страница 26: ...g and spring retainer clamp not included must also be installed Instructions 1 Make sure that the gap between the burner box and end of reflector is 3 and the reflector is securely attached to the ref...

Страница 27: ...y Spring Retainer Clamp 3 Mark the other end of the sleeve with tape or other marker Use the top of the retainer as a reference 4 Loosen screws 2 Tape one end of the sleeve to the burner box or use a...

Страница 28: ...angle mounted the TISS wire holder clamp must first be re positioned as shown using the bottom hole pattern of the clamp Follow procedures described earlier for all other adjustments Angle Mounted Bod...

Страница 29: ...be resistant to the action of liquefied petroleum gases 7 Tube heaters will expand contract during operation Where local codes do not prohibit a CSA or U L approved flexible connector supplied with th...

Страница 30: ...7 8 10cm INCORRECT POSITIONS Movement WRONG Movement WRONG Movement WRONG Movement WRONG US ONLY Connector MUST be installed in configuration Use only the 36 long connector that was furnished with th...

Страница 31: ...test gauge to the nipple Turn on the gas supply 2 With the main burner operating check the burner manifold pressure using a water column manometer Gauges that measure pressure in pounds per square inc...

Страница 32: ...Canadian Electrical Code Part 1 3 The wiring providing power to the heater shall be connected to a permanently live electrical circuit one that is not controlled by a light switch 4 The power supply...

Страница 33: ...pes t moins 42874030 Rev E 11 09 Red Light Amber Lights L1 Black L2 Black ribbed Black White Black ribbed Black Green Violet Orange Red Green Violet Black White Red Blue White Fuse 4A Fusible TISS Tub...

Страница 34: ...IONS MULTIPLE HEATERS LO HI C LO HI C Burner Control Box Ground N Neutral L1 Hot 120V Fused Disconnect Switch Continue To Additional Heaters 24V Transformer 1 5 VA rating per relay field supplied 24V...

Страница 35: ...ft 4 diameter Maximum Fresh air intake length ft 4 diameter Max combination of fresh air and vent ft 4 diameter PTS U 40 25 20 45 50 75 PTS U 50 30 20 45 50 75 PTS U 50 30 30 35 40 65 PTS U 50 30 40 2...

Страница 36: ...fied in the National Fuel Gas Code or the authority having jurisdiction 8 Single wall metal pipe shall not originate in any unoccupied attic or concealed space and shall not pass through any attic ins...

Страница 37: ...n Vent Cap Breidert or equivalent Type L 2 5cm Clearance Thimble 1 2 12mm fall per 20 ft 6m toward vent terminal 6 15cm minimum MULTIPLE HEATER VENTING CONNECTIONS INTO A COMMON VENT OR MANIFOLD Requi...

Страница 38: ...Plan View Vent Cap Breidert or equivalent Type L 2 5cm Clearance Thimble 6 15cm minimum Y Connector 4 diameter single wall vent 2 5cm Clearance Thimble 1 2 12mm fall per 20 ft 6m toward vent terminal...

Страница 39: ...r for combustion 17 1 DIRECT OUTSIDE AIR FOR COMBUSTION Outside combustion air should be supplied directly to the heater when the building is subject to negative pressure or when contaminants or high...

Страница 40: ...umber of heaters per duct Flue vent termination must be 1 ft 30 cm higher than combustion air inlet cap Combustion Air Intake SIDE VIEW straight configuration Combustion Air Cap Leslie VersaCap Type B...

Страница 41: ...all for heat The blower motor will energize 3 Ignition should occur after the 15 second pre purge 4 If the burner fails to light or flame is not detected during the first trial for ignition a period o...

Страница 42: ...ensing Heater OFF Thermostat turn off 30 secs post purge T7 Thermostat low fire Blower Red power light Ignition Air switch Gas valve low fire Flame sensing Amber valve light low fire Function ON Funct...

Страница 43: ...nsor 17 Main Burner Orifice 18 Air Restrictor Plate 2 9 4 3 6 7 8 10 11 5 12 25 Note This panel must remain closed for burner operation Note This panel must remain closed for burner operation 30 3 32...

Страница 44: ...es are not leaking Check the gas connection to the heater for any signs of damage fatigue or corrosion If there are any signs of damage to the gas connection or leaks found in the gas piping immediate...

Страница 45: ...roken continuity Check the first tube and reflector is there a hole Check TISS wire for a break if it is close to the terminal repair Otherwise replace TISS wire Replace heat exchanger tube reflector...

Страница 46: ...eplace ignition module Check flame sense wire does it have continuity Contact factory for assistance Replace flame sense wire Adjust terminal connection Restart troubleshooting No Yes Is the knob on t...

Страница 47: ...ng Contact factory for assistance No Yes No No Yes Check vent and fresh air lengths are they within the maximum permissible No Yes Check air plate stamped part numbers Are they correct No Yes Check tu...

Страница 48: ...connect electrical supply and Remove cover 1 2 Remove screw securing burner casting to the gas manifold 3 Disconnect Spark lead and sensing wire 4 Pull burner forward from the gas manifold and then ou...

Страница 49: ...wires from gas valve Step 4 Remove 6 screws from end panel Rotate gas valve and manifold assembly slightly counter clockwise and slide out from housing Step 2 23 3 AIR SWITCH PRESSURE CHECK P1 P2 P1 P...

Страница 50: ...at thermostat b Connect a meter dc microammeter scale in series with the ground lead as shown in the diagram Connect the meter as follows Connect the black negative meter lead to the electronic contro...

Страница 51: ...s Error Mode LED Indication Internal Control Failure Steady On Air Flow Fault 1 Flash Gas valve failure stuck open 2 Flashes Ignition Lockout 3 Flashes The LED located on the ignition module will flas...

Страница 52: ...Investment Casting Machined 1 16 44146080 Manifold Support Bracket 1 16a 44146070 Shim Plate 1 17 44146060 Manifold Support Clamp 1 17a 44146050 Manifold Extension Bracket 1 18 30703000 Blower Assembl...

Страница 53: ...ed air switch operation 1 48 30186250 Air Switch set point 93 WC RED LABEL models 40 25 50 30 1 48a 30186260 Air Switch set point 65 WC BLUE LABEL models 75 50 100 65 1 48b 30186270 Air Switch set poi...

Страница 54: ...54 58 59 49 59 60 51 56 65 66 67 68 2 Stage Thermostat 43269060 rev A HI C LO 3a 18a 3b 21a 4 6 6 GAS TYPE SUPPLY PRESSURE Pression de Sortie Type de Gaz MAXIMUM MINIMUM MANIFOLD PRESSURE Pression a l...

Страница 55: ...aust tube 13 43208010 4 O D Elbow Package 14 02189020 10 x Self Drilling Screw 15 30462980 4 OD Tube Compression Coupling w bolts 16 43208020 4 OD U Bend Required for PTU Only 17 43488000 U Bend Refle...

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