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OPERATION 

THEORY OF OPERATION:

 

One BTU (British Thermal Unit) is defined as the amount of heat required to raise one pound of water through one 
degree Fahrenheit. Therefore, for one pound of water at room temperature, it takes 212° - 70° or 132 BTUs to bring 
water to 212° F, the boiling point of water. However, in order to change this same pound of water at 212° F to steam at 
212° F requires another 970 BTUs. This 970 BTUs is called the "heat of vaporization." 

Upon contact with a cooler surface, this "heat of vaporization" is immediately given up. 

Since a large amount of heat is given up at such a low temperature, 212° F, food is cooked quickly with relatively less 
shrinkage and the foods valuable nutrients are retained. 

In steam jacketed kettles, the steam is produced by the small amount of water between the jacket. This allows for fast, 
uniform heating of the inner jacket and therefore, the product. 

An additional advantage of this low temperature is that most foods won't stick to the sides. This transmits into reduced 
labor costs since most foods do not require constant stirring. 

 

DAILY OPERATION: 

All equipment must be installed correctly to insure proper operation and reliable service. Installation must be followed 
by a qualified technician. 

Before you turn the unit on, be sure that you have: Power to the unit and any required waste drains plumbed in. 

Set the thermostat to the desired temperature. The "Cooking" light will come on indicating that the heating elements 
within the kettle are on. When the desired temperature is reached, the "Cooking" light will go out. 

NOTE: 

IT IS ALWAYS A GOOD IDEA TO PREHEAT THE KETTLE EMPTY. DOING THIS WILL IMPROVE 
PERFORMANCE. 

Add product; thermostat will automatically cycle. 

To turn the unit off, turn thermostat knob to "OFF" position. 

Clean as required. 

NOTE: 

Whenever kettle is tilted, power to the heating elements is turned off. 

 

TILTING & STATIONARY ELECTRIC STEAM KETTLES

 

SECTION TWO — USER'S GUIDE

 

PAGE 2

 

Litho in 

U.S.A

 

4-88

 

 

 

Содержание KSLE-20

Страница 1: ...ng equipment then the terms and conditions of the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply If the equipment has been changed altered modified or repaired by other than a qualified service technician during or after the 12 month limited warranty period then the manufacturer shall not be liable for any incidental or consequential damages to any pe...

Страница 2: ...at you read this manual carefully TABLE OF CONTENTS SECTION ONE INSTALLATION Specifications 1 Installation 3 Performance Check 5 SECTION TWO USER S GUIDE Warranty 1 Operation 2 Cooking Hints 3 Maintenance 4 SECTION THREE SERVICE Adjustments 1 Service 1 Trouble Shooting 4 Schematic Drawings 5 SECTION FOUR PARTS Parts List 1 Retain this manual for future reference INTENDED FOR COMMERCIAL USE ONLY NO...

Страница 3: ... 37 940 38 25 972 34 75 883 28 711 43 1092 41 1041 50 1270 51 cu ft 1 44 cu m 530 lbs 240 4 kg KTLE 60 60 225 50 50 345 24 31 125 791 42 1067 25 5 648 41 1041 42 25 1073 37 940 32 813 46 1168 46 1168 52 1321 64 cu ft 1 81 cu m 600 lbs 272 2kg UTILITY INFORMATION ELECTRIC KTLE 20 KTLE 40 KTLE 60 STANDARD 208 60 1 or 3 phase 240 60 1 or 3 phase 50 cycle no charge OPTIONAL 480 60 3 50 cycle no charge...

Страница 4: ...3 384 31 787 43 1092 8 203 43 1092 43 1092 58 1473 62 1 cu ft 1 76 cu m 500 lbs 226 8 kg UTILITY INFORMATION ELECTRIC KSLE 20 KSLE 40 KSLE 60 STANDARD 208 60 1 or 3 phase 240 60 1 or 3 phase 50 cycle no charge OPTIONAL 480 60 3 50 cycle no charge Total maximum kilowatts KSLE 20 12 KW KSLE 40 24 KW KSLE 60 36 KW TOTAL CONNECTED AMPS SINGLE PHASE THREE PHASE TOTAL K W CONN 208V 240V 208V 240V 480V 1...

Страница 5: ...and maintenance To level the unit use a spirit level in all directions on the top of kettle lid up A Units with legs Adjust the bottom foot on each leg to overcome an uneven floor 3 B Units with casters Loosen the locking nuts turn casters in or out as required and tighten locking nuts 4 The pressure relief valve is located at the right rear of the unit This area should be kept clear and should no...

Страница 6: ...on each unit for proper connection voltage and amperage 480 Three Phase II Units with this electrical rating are factory equipped with a transformer to control voltage to control circuit Refer to wiring diagram and rating plate on each unit for proper connection voltage and amperage WATER CONNECTION On units equipped with an optional water fill valve connect a water line minimum 1 4 to the valve w...

Страница 7: ...t voltage cycle and phase 2 Check internal electrical connections 3 Thermostat cycle for operation check 4 Check tilt mechanism if applicable 5 Check hinge and lid assembly 6 Draw off valve check operation if applicable 7 Pressure gauge check for operation 8 Advise user on cleaning procedures TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION ONE INSTALLATION PAGE 5 ...

Страница 8: ...equential or special damages of any nature that may arise in connection with such product or part Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal service rates and such premium rates In all circumstances a maximum of one hundred miles in travel and two and one half hours 2 5 travel time shall be...

Страница 9: ...efore the product An additional advantage of this low temperature is that most foods won t stick to the sides This transmits into reduced labor costs since most foods do not require constant stirring DAILY OPERATION All equipment must be installed correctly to insure proper operation and reliable service Installation must be followed by a qualified technician Before you turn the unit on be sure th...

Страница 10: ... water should be added See Adding Water section of SERVICE instructions 7 Pressure Relief Valve The pressure relief valve is a safety device which prevents the internal kettles pressure from ever exceeding 50 psi It should never be tampered with COOKING HINTS END USER TIPS It is a good idea to preheat the empty kettle EXCEPT when cooking milk and egg products When preparing foods containing vinega...

Страница 11: ...e will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required TO REMOVE HEAT TINT Darkened areas sometimes appear on stainless ste...

Страница 12: ...y release it This should remove the air and any loss of performance should return Should the kettle fail to maintain a vacuum after repeated attempts to establish it further checks should be made to see if the pressure relief valve is leaking or if there are any leaks in the pressure relief valve piping copper lines going to the pressure switch pressure gauge or thermostat fitting NOTE Let unit cy...

Страница 13: ...ng This setting will be slightly different on different kettle due to variations in the pressure relief valves During preheat to the maximum thermostat setting 298 F from either a cold condition or a lower temperature setting the temperature may overshoot the thermostat setting and be shut down by the pressure switch This is normal however after the kettle has cycled several times empty the thermo...

Страница 14: ...w KTLE 20 1 5 gals U S KSLE 20 7 2 gals U S KTLE 40 2 5 gals U S KSLE 40 15 6 gals U S KTLE 60 3 0 gals U S KSLE 60 22 8 gals U S RE ESTABLISHING VACUUM With the kettle completely cold a vacuum of 25 to 30 inches mercury column M C should be maintained as indicated by the pressure gauge on the front control panel If at any time the vacuum is less than 20 inches M C the vacuum should be re establis...

Страница 15: ...ontact opens freely Wrong pressure switch setting Adjust to 40 psi Replace switch if found defective Steam escapes from pressure relief valve Thermostat setting too high Adjust thermostat Replace if found defective With kettle heated to 5 to 10 psi open valve and release sharply several times If this fails to dislodge material replace the valve Steam escapes through pressure relief valve Foreign m...

Страница 16: ...TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 5 SERVICE ...

Страница 17: ...SERVICE SERVICE TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 6 Litho in U S A 4 88 ...

Страница 18: ...TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 7 SERVICE ...

Страница 19: ...SERVICE SERVICE TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 8 Litho in U S A 4 88 ...

Страница 20: ...TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 9 SERVICE ...

Страница 21: ...gh a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number Description plus Finish and Electrical Characteristics as applicable For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency If necessary please consult Southbend Parts Department for a...

Страница 22: ... to Parts List Charts for proper Key Number identification STATIONARY MODEL Please refer to Parts List Charts for proper Key Number identification TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION FOUR PARTS PAGE 2 Litho in U S A 4 88 ...

Страница 23: ...1 1 1 1 1 1 1 PM 012 BULLET FOOT 2 1166490 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 PM 023 HANDLE KNOB 6600358 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 PE 005 CONTACTOR 75A 208 240 6600052 1 2 1 2 1 1 2 1 1 1 3 PE 006 CONTACTOR 40A 208 240 6600054 1 1 1 1 1 1 1 1 1 PE 023 TERMINAL BLOCK 1167335 3 3 3 3 3 3 3 3 3 3 3 1 PE 024 TERMINAL BLOCK END 1167446 1 1 1 1 1 1 1 1 1 1 1 PE 169 TERMINAL BLOCK HIGH 150 AMP 600V 6600...

Страница 24: ...HANDLE KNOB 6600358 1166497 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PE 005 CONTACTOR 75A 208 240 6600052 1 2 1 2 1 1 1 2 1 PE 006 CONTACTOR 40A 208 240 6600054 1 1 1 1 1 1 10 PE 023 TERMINAL BLOCK 1167445 3 3 3 3 3 3 3 3 3 10 PE 024 TERMINAL BLOCK END 1167446 1 1 1 1 1 1 1 1 1 PE 169 TERMINAL BLOCK HIGH 150 AMP 600V 6600653 1 1 1 1 6 1 0189 2 HEATING ELEMENT 4KW 240V 6600178 3 3 6 6 6 1 0189 5 HEATING ELEMENT...

Страница 25: ...919 552 9798 800 348 2558 Convection ovens Cook hold convection ovens Bake 6 roast ovens Pizza ovens Ranges Fryers Special S custom equipment Convection steamers Steam kettles Tilting braising pans Cooker mixer kettles Floor model broilers Under fired broilers Salamander broilers Cheese melters ...

Страница 26: ...asional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit southbend 1100 Old Honeycutt Road Fuquay Vanna NC27526 919 552 9161 FAX 919 552 9798 800 348 2558 A MIDDLEBY COMPANY PART NUMBER A44 00008 Lith...

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