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INSTALLATION 

GENERAL:

 

THE UNIT WHEN INSTALLED MUST BE ELECTRICALLY GROUNDED AND COMPLY WITH LOCAL 
CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI 
NFPA 70-1984.

 

CANADIAN INSTALLATION MUST COMPLY WITH CSA STANDARD C22.1-CANADIAN ELECTRICAL 
CODE PART 1.

 

EXHAUST FANS AND CANOPIES:

 Canopies are set over ranges, ovens, kettles, etc,, for ventilation purposes. 

It is recommended that a canopy extend 6" past appliance and be located 

6'6"

 from the floor. Filters should be 

installed at an angle to 45° or more with the horizontal. This position prevents dripping of grease and facilitates 
collecting the run-off grease in a drip pan, usually installed with the filter. A strong exhaust fan tends to create a 
vacuum in the room and may interfere with performance. Makeup air openings approximately equal to the fan area 
will relieve such vacuum. In case of unsatisfactory performance on any appliance, check with the exhaust fan in the 
"OFF" position.

 

WALL EXHAUST FAN:

 The exhaust fan should be installed at least 2 feet above the vent opening at the top of 

the unit.

 

CLEARANCES:

 Adequate clearance must be provided in aisle and at the side and back. Adequate clearances for 

air openings, as well as for serviceability.

 

 

WARNING:

 

 
 

THESE PROCEDURES MUST BE FOLLOWED BY QUALIFIED PERSONNEL OR WARRANTY 
CAN BE DECLARED VOID.

 

 

TO INSTALL:

 

1.

 

Uncrate carefully. Report any hidden freight damage to the freight company immediately.

 

Set the unit in place. Be certain to maintain the following minimum clearances to combustible construction:

 

 

SIDES — 2 Inches BACK — 2 Inches (at the flue box) FLOOR — 2 Inches

 

2.

 

 

Allow enough clearance around the kettle for cleaning and maintenance.

 

To level the unit use a spirit level in all directions on the top of kettle (lid up).

 

A.

 

Units with legs

 — Adjust the bottom foot on each leg to overcome an uneven floor.

 

3.

 

B.

 

Units with casters

 — Loosen the locking nuts, turn casters in or out as required and tighten locking nuts.

 

4.

 

The pressure relief valve is located at the right rear of the unit. This area should be kept clear and should not be in an area 
where operators will normally stand. The elbow on the relief valve should be turned toward the floor. A maximum 3 foot, 
3/4" diameter pipe may be used to extend to the floor, but must not be piped directly to a drain. It must vent to the 
atmosphere.

 

5.

 

Check the pressure gauge on the front panel before operating. If the pressure gauge does not indicate 20 to 30 inches of 
mercury column vacuum, see "Re-establishing Vacuum" section under SERVICE after completing installation 
instructions.

 

This unit was shipped from the factory with a full charge of chemically pure water. This can be checked in two ways:

 

A.

 

Viewing water level through sight glass.

 

B.

 

When kettle is turned on, "Low Water" light will come on if water level is too low.

 

In either case, if the water level is low, the proper procedure is to remove the safety valve of the unit and fill with 
chemically pure water to the right level looking thru sight glass. Replace safety valve securely.

 

In either case, the proper procedure would be to remove pressure relief valve and attach a 3/4" NPT elbow pointing 
upward.

 

6.

 

Using pure distilled water only, pour the water into the open end of the elbow (a funnel will be helpful). Water will enter 
the kettle slowly, as air must escape through the same hole. Water should be added until the water level at the sight glass 
is half way between the minimum and maximum levels.

 

 

TILTING & STATIONARY ELECTRIC STEAM KETTLES

 

SECTION ONE — INSTALLATION

 

PAGE 3

 

 

 

Содержание KSLE-20

Страница 1: ...ng equipment then the terms and conditions of the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply If the equipment has been changed altered modified or repaired by other than a qualified service technician during or after the 12 month limited warranty period then the manufacturer shall not be liable for any incidental or consequential damages to any pe...

Страница 2: ...at you read this manual carefully TABLE OF CONTENTS SECTION ONE INSTALLATION Specifications 1 Installation 3 Performance Check 5 SECTION TWO USER S GUIDE Warranty 1 Operation 2 Cooking Hints 3 Maintenance 4 SECTION THREE SERVICE Adjustments 1 Service 1 Trouble Shooting 4 Schematic Drawings 5 SECTION FOUR PARTS Parts List 1 Retain this manual for future reference INTENDED FOR COMMERCIAL USE ONLY NO...

Страница 3: ... 37 940 38 25 972 34 75 883 28 711 43 1092 41 1041 50 1270 51 cu ft 1 44 cu m 530 lbs 240 4 kg KTLE 60 60 225 50 50 345 24 31 125 791 42 1067 25 5 648 41 1041 42 25 1073 37 940 32 813 46 1168 46 1168 52 1321 64 cu ft 1 81 cu m 600 lbs 272 2kg UTILITY INFORMATION ELECTRIC KTLE 20 KTLE 40 KTLE 60 STANDARD 208 60 1 or 3 phase 240 60 1 or 3 phase 50 cycle no charge OPTIONAL 480 60 3 50 cycle no charge...

Страница 4: ...3 384 31 787 43 1092 8 203 43 1092 43 1092 58 1473 62 1 cu ft 1 76 cu m 500 lbs 226 8 kg UTILITY INFORMATION ELECTRIC KSLE 20 KSLE 40 KSLE 60 STANDARD 208 60 1 or 3 phase 240 60 1 or 3 phase 50 cycle no charge OPTIONAL 480 60 3 50 cycle no charge Total maximum kilowatts KSLE 20 12 KW KSLE 40 24 KW KSLE 60 36 KW TOTAL CONNECTED AMPS SINGLE PHASE THREE PHASE TOTAL K W CONN 208V 240V 208V 240V 480V 1...

Страница 5: ...and maintenance To level the unit use a spirit level in all directions on the top of kettle lid up A Units with legs Adjust the bottom foot on each leg to overcome an uneven floor 3 B Units with casters Loosen the locking nuts turn casters in or out as required and tighten locking nuts 4 The pressure relief valve is located at the right rear of the unit This area should be kept clear and should no...

Страница 6: ...on each unit for proper connection voltage and amperage 480 Three Phase II Units with this electrical rating are factory equipped with a transformer to control voltage to control circuit Refer to wiring diagram and rating plate on each unit for proper connection voltage and amperage WATER CONNECTION On units equipped with an optional water fill valve connect a water line minimum 1 4 to the valve w...

Страница 7: ...t voltage cycle and phase 2 Check internal electrical connections 3 Thermostat cycle for operation check 4 Check tilt mechanism if applicable 5 Check hinge and lid assembly 6 Draw off valve check operation if applicable 7 Pressure gauge check for operation 8 Advise user on cleaning procedures TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION ONE INSTALLATION PAGE 5 ...

Страница 8: ...equential or special damages of any nature that may arise in connection with such product or part Should service be required at times which normally involve overtime or premium labor rates the owner shall be charged for the difference between normal service rates and such premium rates In all circumstances a maximum of one hundred miles in travel and two and one half hours 2 5 travel time shall be...

Страница 9: ...efore the product An additional advantage of this low temperature is that most foods won t stick to the sides This transmits into reduced labor costs since most foods do not require constant stirring DAILY OPERATION All equipment must be installed correctly to insure proper operation and reliable service Installation must be followed by a qualified technician Before you turn the unit on be sure th...

Страница 10: ... water should be added See Adding Water section of SERVICE instructions 7 Pressure Relief Valve The pressure relief valve is a safety device which prevents the internal kettles pressure from ever exceeding 50 psi It should never be tampered with COOKING HINTS END USER TIPS It is a good idea to preheat the empty kettle EXCEPT when cooking milk and egg products When preparing foods containing vinega...

Страница 11: ...e will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required TO REMOVE HEAT TINT Darkened areas sometimes appear on stainless ste...

Страница 12: ...y release it This should remove the air and any loss of performance should return Should the kettle fail to maintain a vacuum after repeated attempts to establish it further checks should be made to see if the pressure relief valve is leaking or if there are any leaks in the pressure relief valve piping copper lines going to the pressure switch pressure gauge or thermostat fitting NOTE Let unit cy...

Страница 13: ...ng This setting will be slightly different on different kettle due to variations in the pressure relief valves During preheat to the maximum thermostat setting 298 F from either a cold condition or a lower temperature setting the temperature may overshoot the thermostat setting and be shut down by the pressure switch This is normal however after the kettle has cycled several times empty the thermo...

Страница 14: ...w KTLE 20 1 5 gals U S KSLE 20 7 2 gals U S KTLE 40 2 5 gals U S KSLE 40 15 6 gals U S KTLE 60 3 0 gals U S KSLE 60 22 8 gals U S RE ESTABLISHING VACUUM With the kettle completely cold a vacuum of 25 to 30 inches mercury column M C should be maintained as indicated by the pressure gauge on the front control panel If at any time the vacuum is less than 20 inches M C the vacuum should be re establis...

Страница 15: ...ontact opens freely Wrong pressure switch setting Adjust to 40 psi Replace switch if found defective Steam escapes from pressure relief valve Thermostat setting too high Adjust thermostat Replace if found defective With kettle heated to 5 to 10 psi open valve and release sharply several times If this fails to dislodge material replace the valve Steam escapes through pressure relief valve Foreign m...

Страница 16: ...TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 5 SERVICE ...

Страница 17: ...SERVICE SERVICE TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 6 Litho in U S A 4 88 ...

Страница 18: ...TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 7 SERVICE ...

Страница 19: ...SERVICE SERVICE TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 8 Litho in U S A 4 88 ...

Страница 20: ...TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION THREE SERVICE PAGE 9 SERVICE ...

Страница 21: ...gh a Southbend Authorized Parts Distributor or a Southbend Authorized Service Agency When ordering parts please supply the Model Number Serial Number Part Number Description plus Finish and Electrical Characteristics as applicable For parts not listed consult a Southbend Authorized Parts Distributor or Southbend Authorized Service Agency If necessary please consult Southbend Parts Department for a...

Страница 22: ... to Parts List Charts for proper Key Number identification STATIONARY MODEL Please refer to Parts List Charts for proper Key Number identification TILTING STATIONARY ELECTRIC STEAM KETTLES SECTION FOUR PARTS PAGE 2 Litho in U S A 4 88 ...

Страница 23: ...1 1 1 1 1 1 1 PM 012 BULLET FOOT 2 1166490 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 PM 023 HANDLE KNOB 6600358 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 PE 005 CONTACTOR 75A 208 240 6600052 1 2 1 2 1 1 2 1 1 1 3 PE 006 CONTACTOR 40A 208 240 6600054 1 1 1 1 1 1 1 1 1 PE 023 TERMINAL BLOCK 1167335 3 3 3 3 3 3 3 3 3 3 3 1 PE 024 TERMINAL BLOCK END 1167446 1 1 1 1 1 1 1 1 1 1 1 PE 169 TERMINAL BLOCK HIGH 150 AMP 600V 6600...

Страница 24: ...HANDLE KNOB 6600358 1166497 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PE 005 CONTACTOR 75A 208 240 6600052 1 2 1 2 1 1 1 2 1 PE 006 CONTACTOR 40A 208 240 6600054 1 1 1 1 1 1 10 PE 023 TERMINAL BLOCK 1167445 3 3 3 3 3 3 3 3 3 10 PE 024 TERMINAL BLOCK END 1167446 1 1 1 1 1 1 1 1 1 PE 169 TERMINAL BLOCK HIGH 150 AMP 600V 6600653 1 1 1 1 6 1 0189 2 HEATING ELEMENT 4KW 240V 6600178 3 3 6 6 6 1 0189 5 HEATING ELEMENT...

Страница 25: ...919 552 9798 800 348 2558 Convection ovens Cook hold convection ovens Bake 6 roast ovens Pizza ovens Ranges Fryers Special S custom equipment Convection steamers Steam kettles Tilting braising pans Cooker mixer kettles Floor model broilers Under fired broilers Salamander broilers Cheese melters ...

Страница 26: ...asional professional service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your unit southbend 1100 Old Honeycutt Road Fuquay Vanna NC27526 919 552 9161 FAX 919 552 9798 800 348 2558 A MIDDLEBY COMPANY PART NUMBER A44 00008 Lith...

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