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H

EAVY 

D

UTY 

C

OUNTERLINE 

 

A

DJUSTMENTS

 

 

O

WNER

M

ANUAL 

1195059 P

AGE 

21 

ADJUSTMENT

S

 

ADJUSTMENT OF BURNER FLAME 

The burners are adjusted at the factory. If necessary to adjust the burner flames, do the following for each 
burner: 

1.  Turn the burner’s control knob to the full ON position. 

2.  If the appliance was cold, wait 5 minutes before adjusting the burner flame. 

3.  Loosen the set screw that holds the sheet-metal air shutter in place. 

4.  If the burner flame is blowing or lifting off the burner ports, close the air shutter until a stable flame is 

obtained. If the flame is yellow-tipping, open the air shutter until a stable blue flame is obtained (a small 
amount of yellow-tipping is normal when using propane gas). 

5.  Tighten the set screw that holds the sheet-metal air shutter in place. 

6.  Repeat Steps 1 through 5 for each burner. 

When adjusting the burners of griddle models, note that over-gassed burners DO NOT heat griddles as 
efficiently as those that are properly adjusted and also create “hot spots” on the griddle surface. Floating 
and unstable burner and pilot flames will result when solid tops are lowered into position because the rear 
openings of the burner compartment are not adequate to vent the enormous flue products generated by 
over-gassed burners. The “unburned” gas will ignite at the rear and burn in this section and even up inside 
the backguard or shelf venting system, causing structural members in this area to deteriorate. Also, some 
of these hot flue products will vent forward into the manifold compartment resulting in problems with valves 
and thermostats due to overheating. AGAIN, over-rated burners waste energy and cause service problems. 

 

ADJUSTMENT OF GRIDDLE THERMOSTATS 

Each burner’s control knob operates a snap-action thermostatic valve that was adjusted at the factory. If 
the griddle surface temperature is different from the thermostat dial setting, adjust the valve using the 
following procedure: 

1.  Turn all the control knobs to the 300°F. 

2.  Wait 30 minutes (or 1 hour if the griddle was cold). 

3.  Place a reliable thermometer or test-instrument thermocouple (able to register 300°F) halfway back 

from the front to the back of the griddle and directly over a burner (in line with the burner’s control knob, 
see Figure 9 below). Check the temperature over each burner every five minutes until the temperature 
over each burner stabilizes and does not change by more than 30°F between two consecutive 
measurements. 

4.  If the average temperature over any burner is not within 30°F of the knob setting (300°F), adjust the 

corresponding thermostatic valve. To do so, remove the knobs and control panel, adjust the calibration 
screw on the thermostatic valve (see Figure 9), replace the knobs and control panel, then repeat Step 
3. 

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-9454

2940 Hwy 14 W, Rochester, MN 55901

Содержание HDC-24

Страница 1: ...n service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeyc...

Страница 2: ...cial attention or must be fully understood even though not dangerous WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or a...

Страница 3: ...e performed by a qualified installer Unless the installation instructions for this product are followed by a qualified service technician a person experienced in and knowledgeable with the installatio...

Страница 4: ...rsion to a different type of gas may be purchased from Southbend see page 21 for conversion instructions This appliance should be connected ONLY to the type of gas for which it is configured An adequa...

Страница 5: ...anty Air for combustion enters the rear of the appliance An exhaust flue runs along the top rear edge of griddle and charbroiler models Southbend recommends that a ventilation canopy extend 6 past the...

Страница 6: ...it and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time of...

Страница 7: ...he corners Lift the appliance only from the ends never from the middle Support the lifted appliance so that it will not fall while you are attaching the legs 3 Screw the four legs into the threaded ho...

Страница 8: ...t and 3 the restraining means should be attached to a frame member on the back of the unit WARNING To avoid accidental gas disconnection and potential explosion If disconnection of this restraint is n...

Страница 9: ...shipped with the appliance is set to deliver a 4 W C pressure to the manifold For propane gas it is set to deliver 10 W C An adequate gas supply is imperative Undersized or low pressure lines will res...

Страница 10: ...the appliance where it will be operated 2 Check that the appliance surface is level The length of each leg is adjustable by screwing the bottom portion of the leg in or out The appliance must be level...

Страница 11: ...For griddles with thermostatic controls turn all knobs to 200 F for one hour For griddles with manual controls turn all knobs to LOW for one hour Then gradually bring each griddle up to frying temper...

Страница 12: ...ter 10 seconds turn off burners wait 5 minutes and then try again WARNING UNDER NO CIRCUMSTANCES IS A GRIDDLE TO BE USED FOR HEATING STOCK POTS SUCH USE AUTOMATICALLY VOIDS THE WARRANTY NEVER COOL A G...

Страница 13: ...the bottom of the front of the griddle 3 Turn the main shut off valve to the ON position if it is not already ON Note that 60 and 72 models have two shut off values one in each burner compartment 4 No...

Страница 14: ...e main gas supply valve s to OFF To light the pilots of a manual griddle section do the following 1 Turn all griddle controls to the OFF position 2 Light the pilot tube located next to each burner The...

Страница 15: ...ustable by pulling up on the back of the grid The tilted position is normal and recommended The tilt angle allows most fat rendered off meat during broiling to run into the grease trough thus eliminat...

Страница 16: ...n extended period or before disconnecting the gas supply turn all the burner control gas knobs OFF then turn the main gas supply valve to OFF To light the pilots of an open top burner section do the f...

Страница 17: ...LATED GRIDDLE SURFACE Allow griddle plate to cool down to approximately 200 F Pour 8 ounces of water onto griddle surface Apply a non abrasive degreaser to water on griddle surface Using a non abrasiv...

Страница 18: ...a darkened area that can appear on a stainless steel surface where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainles...

Страница 19: ...ssure regulator is connected to the appliance s gas connection outside the rear left corner of the appliance The pressure regulator is factory set at 4 W C for natural gas and 10 W C for propane To ch...

Страница 20: ...couple tip The flame is too high if the yellow tip is producing black streaks of carbon 4 Repeat Step 3 for each pilot 5 Replace the control panel and knobs Figure 7 Pilot Flame Adjustment Screw on Th...

Страница 21: ...even up inside the backguard or shelf venting system causing structural members in this area to deteriorate Also some of these hot flue products will vent forward into the manifold compartment resulti...

Страница 22: ...of the stem Turn the screw counterclockwise to increase the temperature or clockwise to decrease the temperature Measure each temperature halfway back from front to back and directly over the correspo...

Страница 23: ...ners produce excessive carbon deposits Incorrect gas type Incorrect orifice size Incorrect supply pressure Incorrect burner air mixer adjustment Burner orifice out of alignment with burner Pilot produ...

Страница 24: ...HEAVY DUTY COUNTERLINE PAGE 24 OWNER S MANUAL 1195059 Notes Total Restaurant Supply https totalsupply1 com Toll Free 1 800 944 9304 Local 507 288 9454 2940 Hwy 14 W Rochester MN 55901...

Страница 25: ...HEAVY DUTY COUNTERLINE OWNER S MANUAL 1195059 PAGE 25 Notes Total Restaurant Supply https totalsupply1 com Toll Free 1 800 944 9304 Local 507 288 9454 2940 Hwy 14 W Rochester MN 55901...

Страница 26: ...HEAVY DUTY COUNTERLINE PAGE 26 OWNER S MANUAL 1195059 Notes Total Restaurant Supply https totalsupply1 com Toll Free 1 800 944 9304 Local 507 288 9454 2940 Hwy 14 W Rochester MN 55901...

Страница 27: ...HEAVY DUTY COUNTERLINE OWNER S MANUAL 1195059 PAGE 27 Notes Total Restaurant Supply https totalsupply1 com Toll Free 1 800 944 9304 Local 507 288 9454 2940 Hwy 14 W Rochester MN 55901...

Страница 28: ...service may be necessary to extend the useful life of this unit When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number...

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