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TROUBLESHOOTING

-42-

For Machines Mfd. Since 10/20

South Bend Tools

Model SB1100 & SB1101

TROUBLESHOOTING

If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free

to call us at (360) 734-1540.

Symptom

Possible Cause

Possible Solution

Machine does not
start or a breaker
trips immediately
after startup.

Dust collector not connected to
ducting.

Connect dust collector to ducting (Page 23).

E-Stop button depressed/at fault.

Rotate E-Stop button to reset. Replace if at fault.

Machine circuit breaker tripped.

Reset circuit breaker on switch.

Incorrect power supply voltage or
circuit size.

Ensure correct power supply voltage and circuit
size.

Remote control not working.

Replace battery; stay in signal range.

Remote receiver at fault.

Inspect/replace if at fault.

Power supply circuit breaker
tripped or fuse blown.

Ensure circuit is free of shorts. Reset circuit
breaker or replace fuse.

Motor wires connected incorrectly.

Correct motor wiring connections.

Start capacitor at fault.

Test/replace if at fault.

10.

Contactor not energized/at fault.

10.

Test all legs for power; replace if necessary.

11.

Wiring broken, disconnected, or
corroded.

11.

Fix broken wires or disconnected/corroded
connections.

12.

Power switch/circuit breaker at fault.

12.

Replace switch/circuit breaker.

13.

Centrifugal switch adjustment/
contact points at fault.

13.

Adjust centrifugal switch/clean contact points.
Replace either if at fault.

14.

Motor or motor bearings at fault.

14.

Replace motor.

Machine stalls or is
underpowered.

Dust collection ducting problem.

Clear blockages, seal leaks, use smooth wall duct,
eliminate bends, close other branches.

Collection bags full.

Replace collection bags.

Canister filter clogged/at fault.

Clean canister filter (Page 36); replace canister
filter after 1 year of regular use (Page 37).

Dust collector too far from machine
or undersized for dust-collection
system.

Move closer to machine/redesign ducting layout
(Page 23)/upgrade dust collector.

Motor overheated, tripping machine
circuit breaker.

Clean motor/let cool, and reduce workload. Reset
breaker.

Run capacitor at fault.

Test/repair/replace.

Extension cord too long.

Move machine closer to power supply; use shorter
extension cord.

Contactor not energized/at fault.

Test all legs for power; repair/replace if at fault.

Centrifugal switch adjustment/
contact points at fault.

Adjust centrifugal switch/clean contact points.
Replace either if at fault.

10.

Motor or motor bearings at fault.

10.

Replace motor.

Machine has
excessive vibration
or noise.

Motor or component loose.

Inspect/replace damaged or missing bolts/nuts, and
retighten with thread-locking fluid.

Motor mount loose/broken.

Tighten/replace.

Motor fan rubbing on fan cover.

Fix/replace fan cover; replace loose/damaged fan.

Centrifugal switch is at fault.

Adjust/replace centrifugal switch if available.

Impeller damaged, unbalanced, or loose.

Inspect/tighten/replace.

Motor bearings at fault.

Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.

Содержание SB1100

Страница 1: ...A Tradition of Excellence South Bend Tools NOVEMBER 2020 by South Bend Lathe Co For Machines Mfd Since 10 20 MODELS SB1100 SB1101 SINGLE STAGE DUST COLLECTORS OWNER S MANUAL...

Страница 2: ...on is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operat...

Страница 3: ...B1101 Electrical Component Pictures 49 PARTS 51 SB1100 Main 51 SB1101 Main 53 Canister Filter 55 Machine Labels 56 WARRANTY 57 INTRODUCTION 2 Identification 2 Description of Controls Components 3 Prod...

Страница 4: ...ion Bag Switch Box Pressure Gauge Serious personal injury could occur if you connect the machine to power before completing the setup process DO NOT connect power until instructed to do so later in th...

Страница 5: ...Brush Motor Turns ON for approximately 90 seconds after main motor is turned OFF Knocks dust cake off filter pleats cleaning filter and maintaining air flow Filter brush motor run time can be changed...

Страница 6: ...69 lbs Length x Width x Height 23 x 36 x 23 in 52 x 23 x 23 in Carton 2 Type Cardboard Box Canister Filter Weight 34 lbs Length x Width x Height 22 x 22 x 32 in Carton 3 Type N A Cardboard Box Caniste...

Страница 7: ...otection Main Motor Type TEFC Capacitor Start Induction Horsepower 2 HP 3 HP Phase Single Phase Amps 9A 12A Speed 3450 RPM Power Transfer Direct Bearings Shielded Permanently Lubricated Centrifugal Sw...

Страница 8: ...Canister Filter Length 29 in Impeller Information Impeller Type Radial Fan Impeller Size 12 3 4 in 12 3 4 in Impeller Blade Thickness 1 8 in 1 8 in Construction Filter Collection Bag Clear Plastic Ca...

Страница 9: ...are as follows Death or catastrophic harm WILL occur Moderate injury or fire MAY occur Death or catastrophic harm COULD occur Machine or property damage may occur Basic Machine Safety Owner s Manual...

Страница 10: ...zard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate Chuck Keys or Adjusting Tools Tools used to adjust spindles chuc...

Страница 11: ...achine is ONLY designed to collect wood dust and chips from woodworking machines DO NOT use it to collect silica polyurethane toxic fumes metal dust or shavings lead paint drywall asbestos biohazards...

Страница 12: ...Unpack the machine and inventory the contents of the box crate 2 Clean the machine and its components 3 Identify an acceptable location for the machine and move it to that location 4 Assemble the loo...

Страница 13: ...formation Grounding Requirements SB1100 at 220V 9 Amps SB1101 at 240V 12 Amps For your own safety and protection of property consult an electrician if you are unsure about wiring practices or applicab...

Страница 14: ...otor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must conta...

Страница 15: ...L Canister Support 1 M Swivel Casters 4 N Inlet Adapter 1 O Upper Alignment Arm 1 P Filter Motor Hardware Bag 1 Cap Screws M4 7 x 60 4 Lock Washers 4mm 4 Flat Washers 4mm 4 Hex Nuts M4 7 4 Q Hose Clam...

Страница 16: ...er Alignment Arms 2 T Filter Brush Motors 2 U Lower Alignment Arms 2 V Gear Reducers 2 W Hex Bolts M6 1 x 16 4 X Hex Nuts 10 24 2 Y Phillips Head Screws 10 24 x 3 4 2 Z Flange Nuts 1 4 20 2 AA Button...

Страница 17: ...w External Retaining Ring Internal Retaining Ring E Clip Set Screw Hex Nut Flat Washer Key Hex Bolt Lock Washer 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm MEASURE BOLT D...

Страница 18: ...rvice described in this manual Physical Environment The physical environment where your machine is operated is important for safe operation and longevity of parts For best results operate this machine...

Страница 19: ...ith 16 5 16 18 x 1 2 flange bolts see Figure 10 2 Align motor impeller assembly with mounting holes on base Attach assembly to base with 4 5 16 18 x 1 2 flange bolts see Figure 11 3 Place square gaske...

Страница 20: ...2 5 16 18 x 3 4 flange bolts see Figure 18 Figure 18 Collector attached to outlet tube and canister support x2 Square Gasket Collector Outlet Tube 9 Attach canister support to base with 2 5 16 18 x 1...

Страница 21: ...Figure 19 Filter cover assembly Figure 20 Lower alignment arm installed to filter spindle 16 Attach lower alignment arm to filter spindle with M6 1 x 16 hex bolt see Figure 20 Figure 21 Filter cover...

Страница 22: ...outside top rim of collector see Figure 23 Trim excess tape so ends meet evenly without overlap or gap Note DO NOT stretch tape when applying it to collector Stretched tape will shrink and leave a gap...

Страница 23: ...res 29 and 30 Note Timer module may be pulled off terminal block if it is in the way during connection of motor cords Figure 29 SB1100 filter brush motor connection AMY 2 5A 250VAC 0 1 2 3 AMY 240 VAC...

Страница 24: ...ure 32 Resetting the switch 7 Standing away from intake port press green Start button to turn machine ON Verify motor starts up and runs smoothly without any problems or unusual noises 8 Press Emergen...

Страница 25: ...ctional changes to a minimum The more curved fittings you use the greater the loss of suction at the dust producing machine Gradual directional changes are more efficient than sudden directional chang...

Страница 26: ...ms and crimped ends that unavoidably increase static pressure loss Flexible hose is generally used for short runs small shops and at rigid duct to tool connections There are many different types of fl...

Страница 27: ...ch only needs the basic details of the shop layout similar to the figure below including all your current planned machines and your planned placement of the dust collector Dust Collector Figure 36 Bas...

Страница 28: ...have a built in dust port use the following table to determine which size of dust port to install Machine Average Dust Port Size Table Saw 4 Miter Radial Arm Saw 2 Jointer 6 and smaller 4 Jointer 8 12...

Страница 29: ...n most applications However if the dust port on the machine is smaller than 4 make the branch line 4 and neck the line down right before the dust port Note Systems with powerful dust collectors work b...

Страница 30: ...tables to calculate the resistance of duct work Duct Dia Approximate Static Pressure Loss Per Foot of Rigid Duct Approximate Static Pressure Loss Per Foot of Flexible Duct Main Lines at 3500 FPM Bran...

Страница 31: ...loss is above the requirement of the machine connected to the end of that branch line then dust collection will most likely be successful Congratulations You ve just designed your own dust system Refe...

Страница 32: ...O The air flow test probe is located 1 5x duct diameter upstream from the air inlet Test pipe length is a minimum of 10x duct diameter 2 HP DUST COLLECTOR PERFORMANCE RESULTS Max CFM Max SP HP Volts I...

Страница 33: ...branching duct system and blast gates the system must still be grounded as mentioned above We recommend inserting a continuous bare copper ground wire inside the entire duct system and attaching the w...

Страница 34: ...l by reading how to books trade magazines or websites During operation small wood chips and dust may become airborne leading to serious eye injury or lung damage Wear safety glasses and a respirator t...

Страница 35: ...ause machine to malfunction resulting in serious personal injury or machine damage To reduce this risk only install accessories recommended by South Bend or Grizzly Refer to Grizzly s website or lates...

Страница 36: ...tside diameter sizes include 1 2 21 2 3 4 5 and 6 Wall thickness is 1 8 Figure 61 W1039 Universal Adapter order online at www grizzly com or call 1 800 523 4777 G6162 4 x 5 Straight Metal Pipe G7346 5...

Страница 37: ...Starter Kit Save over 20 with this great starter kit In cludes 2 machine adapters 10 pipe clamps 3 5 straight pipes 1 branch 3 pipe hangers 1 end cap 3 adjustable nipples 1 90 elbow and 1 60 elbow Fi...

Страница 38: ...er birth defects or long term respiratory damage Always wear goggles and a NIOSH approved respirator when working with the dust collection bags or canisters Cleaning Canister Filter This dust collecto...

Страница 39: ...emoving Replacing Canister Filter If the canister filter is clogged or dirty and cleaning does not improve dust collection performance the canister filter must be replaced Items Needed Qty An Assistan...

Страница 40: ...Cord Routing Cover Canister Clamp Figure 72 Filter cover Filter Cover x6 3 Disconnect motor cord s from right terminals of timer inside switch box see Figures 69 70 Note Timer module may be pulled of...

Страница 41: ...76 Canister filter secured to collector with canister clamp 13 Position canister clamp around base of canister filter then place canister filter over collector see Figure 76 Tighten clamp Canister Cla...

Страница 42: ...terminal ends disconnected in Step 3 to timer terminals see Figures 78 79 Figure 77 Filter brush motor cord routed into switch box Motor Cord Strain Relief Note For full wiring diagrams refer to SB110...

Страница 43: ...get a clear view of remote receiver see Figure 80 Figure 80 Location of receiver in switch box Receiver Pairing Remote Items Needed Qty Phillips Head Screwdriver 2 1 Wood Dowel 1 2 Press and hold gree...

Страница 44: ...lace either if at fault 14 Motor or motor bearings at fault 14 Replace motor Machine stalls or is underpowered 1 Dust collection ducting problem 1 Clear blockages seal leaks use smooth wall duct elimi...

Страница 45: ...unused inlet adapter port s Remote control does not operate dust collector 1 Emergency Stop button is pressed in 1 Rotate Emergency Stop button to reset 2 Machine is disconnected from power 2 Verify m...

Страница 46: ...ictable results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagra...

Страница 47: ...G Start Button E Stop Button NHD CB 01 NPB22 T NPB22 F NHD CB 10 0 1 2 3 AMY 240 VAC ANLY Ground 1 3 3 2 2 1 1 1 2 3 4 4 4 3 1 1 4 6 6 Switch Box Switch Box Cover Timer Run Capacitor 30 F 250 VAC Mai...

Страница 48: ...C T R I C A L Power Cord To Filter Brush Motor Start Button Remote Receiver Emergency Stop Button Contactor Remote Reset Button Auxiliary Contactor Timer To Main Motor SB1100 Electrical Component Pict...

Страница 49: ...1101 47 E L E C T R I C A L Figure 85 SB1100 filter brush motor junction box Figure 87 SB1100 main motor junction box Figure 86 SB1100 start capacitor Figure 88 SB1100 remote Run Capacitor Run Capacit...

Страница 50: ...0 1 2 3 AMY 240 VAC ANLY Ground 1 3 3 2 2 1 1 1 2 3 4 4 4 3 1 1 4 6 6 Switch Box Switch Box Cover Timer Start Capacitor 500 MFD 125 VAC Main Motor 240V Filter Brush Motor 220V Filter Brush Motor 220V...

Страница 51: ...C T R I C A L Power Cord To Filter Brush Motor Start Button Remote Receiver Emergency Stop Button Contactor Remote Reset Button Auxiliary Contactor Timer To Main Motor SB1101 Electrical Component Pict...

Страница 52: ...0 SB1101 E L E C T R I C A L Figure 91 SB1101 filter brush motor junction box Figure 92 SB1101 run capacitor Figure 94 SB1101 remote Figure 93 SB1101 main motor junction box Start Capacitor Run Capaci...

Страница 53: ...0 SB1101 51 P A R T S SB1100 Main 37 4 37 1 37 2 37 5 37 6 37 8 37 3 37 11 37 9 37 7 37 10 1 2 3 4 5 6 7 7 7 7 7 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35...

Страница 54: ...3 4 32 PSB1100032 HOSE CLAMP 3 4 14 PSB1100014 PHLP HD SCR 10 24 X 3 8 33 PSB1100033 HOSE 1 2 15 PSB1100015 SQUARE GASKET 34 PSB1100034 MOTOR CORD 14G 3W 26 16 PSB1100016 MOTOR GASKET 35 PSB1100035 PO...

Страница 55: ...P A R T S SB1101 Main 1 2 3 3 3 3 3 4 5 6 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 18 19 19 20 21 21 22 22 23 24 26 27 28 29 30 31 32 33 34 35 36 36 37 38 30 4 30 1 30 2 30 5 30 6 30 8 30 3 30 11 30 9...

Страница 56: ...B1101030 3 R CAPACITOR 40M 300V 1 1 2 X 2 3 4 14 PSB1101014 INLET ADAPTER 7 X 4 X 3 30 4 PSB1101030 4 MOTOR FAN 15 PSB1101015 SQUARE GASKET 30 5 PSB1101030 5 S CAPACITOR 500M 125V 1 3 8 X 2 5 8 16 PSB...

Страница 57: ...42 X 1560MM 105A PSB1100105A CANISTER FILTER ASSEMBLY 119 PSB1100119 FOAM GASKET 10 X 1560MM 105 PSB1100105 CANISTER FILTER 120 PSB1100120 THRUST BEARING 12 X 14 X 6MM 106 PSB1100106 FILTER BRUSH SPIN...

Страница 58: ...ly plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning material ashes etc...

Страница 59: ...stic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brought against...

Страница 60: ...southbendtools com Printed In U S A AI21261...

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