MAINTENANCE
For Machines Mfg. Since 3/11
16-Speed Gearhead Lathe
-65-
M A I N T E N A N C E
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in electrocution or
accidental startup injury.
!
Maintenance Schedule
Cleaning & Protecting
Regular cleaning is one of the most important
steps in taking care of this lathe. We recommend
that the cleaning routine be planned into the
workflow schedule, so that adequate time is set
aside to do the job right.
Typically, the easiest way to clean swarf from
the bed ways and chip drawer is to use a wet/dry
shop vacuum that is dedicated for this purpose
only. The small chips left over after vacuuming
can be wiped up with a slightly oiled rag. Avoid
using compressed air to blow off chips, as it may
drive them deeper into moving surfaces and
could cause sharp chips to fly into your face or
hands.
Besides the ways, all other unpainted and
machined surfaces should be wiped down daily
to keep them rust-free and in top condition. This
includes any surface that is vulnerable to rust
if left unprotected (especially any parts that are
exposed to water-soluble coolant). Typically,
a thin film of oil is all that is necessary for
protection.
Each operator of this machine is responsible
for ensuring proper care of the equipment. We
strongly recommend all operators make a habit
of following the daily maintenance procedures.
For optimum performance from this machine,
this maintenance schedule must be strictly
followed. Use the chart provided on
Page 66
to
ensure this is done.
Ongoing
To maintain a low risk of injury and proper
machine operation, if you ever observe any of the
items below, shut down the machine immediately
and fix the problem before continuing operations:
s
,OOSEMOUNTINGBOLTSORFASTENERS
s
7ORNFRAYEDCRACKEDORDAMAGEDWIRES
s
'UARDSREMOVED
s
34/0BUTTONNOTWORKINGCORRECTLYORNOT
requiring you to reset it before starting the
machine again.
s
!REDUCTIONINBRAKINGSPEEDOREFFICIENCY
s
/ILLEVELNOTVISIBLEINTHESIGHTGLASSES
s
#OOLANTNOTFLOWINGOUT
s
Any other unsafe condition.
Daily, Before Operations
s
#HECKADDHEADSTOCKOIL
Page 67
).
s
#HECKADDGEARBOXOIL
Page 68
).
s
#HECKADDAPRONOIL
Page 68
).
s
#HECKADDCOOLANT
Page 72
).
s
,UBRICATETHEWAYS
Page 69
).
s
!DDOILTOTHEBALLOILERSANDOILCUP
(
Page 70
).
s
#LEANLUBRICATETHELEADSCREW
Page 70
).
s
$ISENGAGETHEFEEDCONTROLLEVERONTHEAPRON
(to prevent crashes upon startup).
s
%NSURECARRIAGELOCKBOLTISLOOSE
Daily, After Operations
s
$EPRESS34/0BUTTONANDSHUT
OFF
the
master power switch (to prevent accidental
startup).
s
6ACUUMCLEANALLCHIPSANDSWARFFROMBED
slides, and chip drawer.
s
7IPEDOWNALLUNPAINTEDORMACHINED
surfaces with an oiled rag.
Monthly
s
$RAINANDCLEANTHECOOLANTTANKTHENADD
new fluid (
Page 72
).
Semi-Annually
s
#HANGETHEHEADSTOCKOIL
Page 67
).
s
,UBRICATEENDGEARS
Page 71
).
Annually
s
#HANGETHEAPRONOIL
Page 68
).
s
#HANGETHEGEARBOXOIL
Page 68
).
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