Sommer & Maca Industries TTW 366 Скачать руководство пользователя страница 3 | Manualshive

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Sommer & Maca Industries TTW 366 Скачать руководство пользователя страница 3

SECTION

PAGE

4 – INSTALLATION

FACILITIES

REQUIREMENTS

11

Floor Space

11

Compressed Air

11

Electrical

Requirements

11

Plumbing

12

Water

Requirements

12

5 – OPERATING INSTRUCTIONS

STARTING THE WASHER

13

Cleaning

Action

Quality

14

TEMPERATURE

CONTROLLER 14

Setpoint Adjustment

14

Auto-Tuning Procedure

15

6 – MAINTENANCE

MAINTENANCE

CONCEPT

16

DAILY

INSPECTION

16

DAILY

MAINTENANCE

16

Water Tank(s)

16

WEEKLY

MAINTENANCE 16

Blower

Intake

Air

Filter(s)

16

Conveyor

Chain

16

MONTHLY

MAINTENANCE

17

Spray Pipes

17

Washer

Surfaces

and

Pans

17

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Содержание TTW 366

Страница 1: ...ING MACHINES OPERATION AND MAINTENANCE MANUAL Sommer Maca Industries Inc 5501 West Ogden Avenue Cicero Illinois 60804 Tel 708 863 5446 773 242 2871 Fax 708 863 5462 ATLANTA CHICAGO DALLAS MOONACHIE LO...

Страница 2: ...S and WARNINGS 1 Notes 1 Cautions 1 Warnings 1 GENERAL PRECAUTIONS 2 Special Warning OSHA safety devices guards and covers 2 2 DESCRIPTION GENERAL DESCRIPTION 3 Model TTW 366 6 Brush Washer 3 Model TT...

Страница 3: ...TRUCTIONS STARTING THE WASHER 13 Cleaning Action Quality 14 TEMPERATURE CONTROLLER 14 Setpoint Adjustment 14 Auto Tuning Procedure 15 6 MAINTENANCE MAINTENANCE CONCEPT 16 DAILY INSPECTION 16 DAILY MAI...

Страница 4: ...ontrol Panel 18 7 TROUBLESHOOTING PROBLEM CAUSE POSSIBLE SOLUTION 19 20 TEMPERATURE CONTROLLER 21 Tuning the FUJI Temperature Controller 21 8 PART LOCATIONS CONTROLS 22 PANEL 23 CLEANING DRYING 24 BEL...

Страница 5: ...ity and frequency of inspection and maintenance Frequent inspection and recommended lubrication procedures must be performed to ensure safe and trouble free operation and machine longevity 3 Common se...

Страница 6: ...ir source of supply Parts F and I of Article 230 4 DO NOT use the Washer for any purpose for which it was not designed It is to be used only to wash flat float plate tempered specialized glass and mir...

Страница 7: ...meter made with stainless steel journals and heavy steel tubing with a precision ground Nitrile covering The rollers are driven by a HP DC gear motor using chain and sprockets Bearings The brushes are...

Страница 8: ...per sidebars The infeed and unloading conveyors are two feet long each All sections that become wet through normal operation are either plated coated or made from a corrosion resistant material Plumbi...

Страница 9: ...hined upper sidebars The infeed and unloading conveyors are two feet long each All sections that become wet through normal operation are either plated coated or made from a corrosion resistant materia...

Страница 10: ...CHINES 6 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operat...

Страница 11: ...CHINES 7 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operat...

Страница 12: ...HINES 8 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operati...

Страница 13: ...HINES 9 Frame The frame is a three part steel weldment with machined upper sidebars The infeed and unloading conveyors are 3 feet 2 inches long each All sections that become wet through normal operati...

Страница 14: ...ould have been made by the forks of a forklift or some other lifting device Check for crushed corners edges or framing members that could indicate that the crate was dropped Check for broken crate str...

Страница 15: ...nect switch for servicing the Washer Local electrical codes may require this switch All wiring must meet local electrical codes Ensure that the Washer is wired for the SAME VOLTAGE as the voltage supp...

Страница 16: ...tank The level should be within inch of the overflow coupling Fill the tanks with water through the pumps turned OFF by pressure to eliminate trapped air that may result in pump seal failure If the ov...

Страница 17: ...maca air activated glass thickness adjustment system The clearance bars a factory set to prevent the insertion of glass that is too thick If the Washer uses a detergent tank ensure that the water leve...

Страница 18: ...ushes can scrub the glass It is better to slow the conveyors rather than to increase the amount of detergent or raise the water temperature TEMPERATURE CONTROLLER On Washers equipped with the detergen...

Страница 19: ...OPERATION DISPLAY Power ON Detergent temperature Turn on DETERGENT HEATER turn on SPRAY CHECK Detergent temperature pushbutton illuminated Set the setpoint for 130 F using the Setpoint Adjustment abov...

Страница 20: ...ine daily maintenance Drain the water from the tank s by grasping the pin on the top of the standpipe in the tank s and removing Sponge the remaining water from the bottom of the tank s and wipe the i...

Страница 21: ...urn will lower the brush away from the glass Each end of the brush will be adjusted to achieve a uniform area of contact flat stripe as seen on the glass when the brush is rotated by hand The followin...

Страница 22: ...ed due to contaminated air even with the blower filter in place If wet stripes are observed on the glass after running through the Washer clean the slots by sliding a piece of flat metal 1 32 inch thi...

Страница 23: ...g Check the heater fuses Allow sufficient warm up time Clean spray bar tubes out with a brush Clean the holes out with a wire or drill bit Clean thoroughly and rinse Check the final rinse water for ha...

Страница 24: ...ss top and bottom Top and bottom blower tube slots should be adjacent to each other The bottom tube should be closer to the infeed of the Washer so the top trailing edge is blown off last Use a mix of...

Страница 25: ...ort period of time if no Up Down arrow keys are pushed In case the parameter was overshot while using the Up Down keys the display will go back to the initial temperature setting by holding down the S...

Страница 26: ...LOCATIONS S GLASS WASHING MACHINES 22 TANK BLOWER 6 7 8 1 3 9 2 2 CONTROLS 5 1 1 PUSHBUTTON 1 2 EMERGENCY STOP 3 POTENTIOMENTER 4 4 AUDIBLE ALARM 1 5 DIGITAL READOUT 1 6 UNLOAD CONSOLE 7 LOAD CONSOLE...

Страница 27: ...LER 1 MAIN FUSES 6 1 1 DRIVE 2 CONVEYOR 1 0 OVERLOAD 3 CIRCUIT BREAKER 5 4 FUSES 5 5 MOTOR 9 PROTECTION 5 6 TRANSFORMER 7 CONTACTO 5 8 8 RELAY 9 LOGIC GLASS WASHING MACHINES 23 CONTROL 10 MAIN DISCON...

Страница 28: ...N 8 S CLEANING DRYING 1 FLOWMETERS 2 BLOWER 3 PUMP DETERGENT 1 1 4 PUMP RINSE 5 TANK DETERGENT 6 TANK RINSE 7 AIR DUCTS 8 HOSES SPRAYPIPE 9 FILTER INLINE 7 8 8 8 1 4 1 6 3 5 2 9 9 GLASS WASHING MACHIN...

Страница 29: ...SECTION 8 BELTS BEFORE RAISING UPPER SECTION BELTS REMOVED TO RAISE UPPER SECTION GLASS WASHING MACHINES 25...

Страница 30: ...8 8 6 9 5 BRUSH SECTION 2 1 1 BRUSH 2 2 ROLLER SOLID 3 SPRAYPIPE 2 2 4 STRIP BRUSH 2 2 1 2 2 1 1 5 VALVE DETERGENT 6 VALVE RINSE 7 ROLLER RING 4 3 4 8 HOSES SPRAYPIPE 3 9 SOLENOID RINSE GLASS WASHING...

Страница 31: ...SECTION 8 RAPID THICKNESS ADJUSTMENT QUICK BRUSH ADJUSTMENT GLASS WASHING MACHINES 27...

Страница 32: ...BRUSH BELT 1 2 4 1 PULLEY BRUSH 2 1 2 IDLER TAKE UP 3 SPRING TAKE UP 4 BELT BRUSH 3 3 5 CONVEYOR CHAIN 1 CHAIN 2 TAKE UP CHAIN 4 4 4 4 4 3 MOTOR CONVEYOR 4 4 SPROCKET 5 ROLLER RING 2 3 1 GLASS WASHING...

Страница 33: ...SECTION 8 DISCHARGE END VIEWS GLASS WASHING MACHINES 29...

Страница 34: ...D It is necessary to lift the guard off of the pins that are retaining the upper guard section After removal flip the handles back to the closed position Care must be taken not to damage the guard by...

Страница 35: ...T 3 PILLOW BLOCK ROLLER 4 PILLOW BLOCK BRUSH 5 BELT BRUSH 6 BELT MOTOR 7 BRUSH 8 PIPE SPRAY 9 CHAIN 10 CONTROL BOX POWER LIFT 11 GEAR PINCH 12 O RING 13 SPRING BELT TENSIONER 14 SPROCKET 15 ROLLER SOL...

Страница 36: ...SECTION 8 RIGHT SIDE VIEW 14 19 11 12 1 8 13 5 17 6 9 1 3 5 1 15 11 12 10 2 1 GLASS WASHING MACHINES 32...

Страница 37: ...SECTION 8 LEFT SIDE VIEW GLASS WASHING MACHINES 33 16 21 8 2 3 8 4 4 2 3 8 4 4 2 3 8 4 4 20...

Страница 38: ...u of any other warranty expressed or implied including any warranty of MERCHANTABILITY OR FITNESS FOR PURPOSE In the case of equipment furnished by the Seller but not of the Seller s manufacturer the...

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