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ENG - 25

03917700.ENG rev. 0

7. REPAIR AND MAINTENANCE

7.0 GENERAL WARNINGS

Refer to heading 1.3 for safety information.

7.1 TYPE AND FREQUENCY OF INSPECTIONSAND MAINTENANCE INTERVENTIONS

INCREASE THE FREQUENCY OFMAINTENANCE IN HARSH DUTYCONDITIONS. (FREQUENT STOPSAND

STARTS, DUSTYSURROUNDINGS, PROLONGEDWINTER SEASON, NO-LOADRUNNING)

IF POSSIBLE CHECK LEVELS ANDREPLENISH SUPPLIES WITH THEENGINE STOPPED AND ATAMBIENT

TEMPERATURE

WARNING!

RISK OF BURNS DURINGMAINTENANCE OPERATIONSCARRIED OUT WHEN THE ENGINEIS HOT. WEAR

SUITABLE SAFETYCLOTHING

IT IS STRICTLY FORBIDDEN TOCLEAN THE ENGINE WITHCOMPRESSED AIR

IT IS STRICTLY FORBIDDEN TOPERFORM MAINTENANCE/CLEANING OPERATIONS IN THEPRESENCE
OF MOVING PARTS

USE GLOVES, OVERALLS ETC. TOPROTECT THE BODY FROM BURNS

Service interval

Inspection concept

Daily

1ª 50

hour

Cada 200

hour

Cada 400

hour

Cada 800

hour

Every 2

years

Engine

Screw tightening, fixing

Valve

play

Exhaust gases, noise and

vibrations

Compression

pressure

Lubrication system

Engine oil

Gearbox

oil

Oil

filter

Fuel system

Fuel

tank

Fuel filter (engine)

Decanting filter (if any)

Injection

pump

Injector

Bleed fuel system

Intake system

Air filter

Cooling system

Cooling water

Water

filter

Bottom

cock

Water pump impeller

Cleaning Inspection, adjustment or filling

Change

Drainage

Содержание MINI 17

Страница 1: ...ENGINE INSTRUCTIONS MANUAL MINI 17 MINI 26 MINI 29 MINI 33 MINI 44 MINI 55 MARINE DIESEL ENGINES ...

Страница 2: ......

Страница 3: ... operations illustrated in these pages If you run into difficulties or setbacks Service SOLÉDIESEL department will be happy to provide you with the necessary advice and assistance This INSTRUCTION MANUAL is and integral part of the product you have acquired Please conserve it in a safe place for the full working life of the engine SOLÉ S A reserves the right to make changes aimed at improving its ...

Страница 4: ...FETYGLASSES PROTECT RESPIRATORYPASSAGES MASK DANGER GENERAL DANGERSITUATION FOR THE SAFETYOF PERSONS AND PROTECTIONOF THE ENGINE Danger Warning Attention Notices triangular General Attention regarding personal safety and protection of the engine DANGER DANGER OFELECTRICAL DISCHARGES FORTHE SAFETY OF PERSONS ANDENGINE DANGER DANGER FROMSOURCES OF HEAT FOR THESAFETY OF PERSONS AND THEENGINE THE OPER...

Страница 5: ...uilt as a power unit for generating mechanical energy ALL USES OTHERTHAN THE PRESCRIBED APPLICATIONAUTOMATICALLY RELEASE SOLÉ S A FROMLIABILITY FOR DAMAGES THAT MAY ENSUE in any event the use of products other than those agreed upon at the time of purchase RELEASES SOLÉ S A FROM ALL LIABILITY FOR DAMAGE TO THEENGINE OR PROPERTY OR INJURY TO PERSONS Although the engine is built in compliance with t...

Страница 6: ...F AIRBONE NOISE POLLUTING EXHAUST GAS WHEN USING THE MOTOR IN A CLOSEDENVIRONMENT THE EXHAUST FUMES MUST BECONVEYED OUTSIDE 1 3 1 INFORMATION REGARDING RESIDUALRISKS The engine must be used in compliance with the manufacturer s prescriptions technical specifications safety regulations etc Any modifications you make be previously authorized by the Manufacturer If you use the engine beyond its appli...

Страница 7: ...cooled circulation controlled by centrifugal pump with thermostatic control and heat exchanger Cooled exhaust collector Injection pump BOSCH type Lubrication forced feed lubrication by gear pump Mini 17 26 29 Forced feed lubrication by trochoid pump Mini 33 44 55 Electrical system 12V Alternator 40A Mini 17 26 29 Alternator 50A Mini 33 44 55 2 2 COOLING CIRCUIT 2 2 1 FRESHWATER COOLING CIRCUIT Fig...

Страница 8: ...The oil is forced by the pump through acontrol valve to the filter the enginemain bearings and by way of external pipelines to the rocker arms Oil circuit pressure with hot engine min 800 rpm 0 5 kg cm2 máx 3000 3600 rpm 3 4 kg cm2 2 3 2 GEARBOX Gearbox has its own lubrication independent from the engine See the picture fig 2 2 2 4 FUEL CIRCUIT Fig 2 4 Fig 2 2 1 Main gallery 2 Oil pump 3 Oil filte...

Страница 9: ...ump 6 Fuel filter 7 Tank 2 4 1 INJECTION PUMP Circuit pressure 0 3 0 4 bar 2 5 ELECTRICAL PLANT 2 5 1 ELECTRICAL PLANT INSTRUMENT PANEL ENGINE Part No MINI 17 26 29 609 38 125 MINI 33 44 55 609 72 125 Model Quantity MINI 17 2 MINI 26 29 33 3 MINI 44 55 4 DESCRIPTION A GLOW PLUG OPERATION LAMP B BATTERY CHARGE LAMP C WATER TEMP ALARM LAMP D OIL PRESSURE ALARM E STARTER F TACHOMETRE G COOLANT TEMP G...

Страница 10: ... 5 17 8 24 2 19 25 8 22 8 31 29 9 40 6 36 9 50 2 Oil capacity liters 2 4 3 6 4 2 3 7 5 5 5 5 RONIM V 0 5 0 5 0 5 SMI R2 0 8 0 8 SMI R3 1 3 ATF 1 3 ATF TMC40 2 0 2 ATF 0 2 ATF 0 2 ATF 0 2 ATF TTMC35P 2 0 5 SAE 15W 40 Gearbox oil capacity in liters 1 TTMC35A2 2 0 65 SAE 15W 40 Min oil pressure hot engine kg cm2 0 5 0 5 0 5 0 5 0 5 0 5 Cooling water capacity liters 3 0 4 0 4 2 6 25 8 0 8 0 Injection ...

Страница 11: ...ENG 9 03917700 ENG rev 0 2 6 1 ENGINE DIMENSIONS MINI 17 26 RONIM V MINI 17 26 TMC40 all versions A B A B RONIM V TMC 40 A B A B MINI 17 295 mm 634 mm 295 mm 615 mm MINI 26 384 mm 723 mm 384 mm 704 mm ...

Страница 12: ...ENG 10 03917700 ENG rev 0 MINI 29 TMC40 all types of TMC40 MINI 29 TTMC35A2 ...

Страница 13: ...ENG 11 03917700 ENG rev 0 MINI 33 RONIM V MINI 33 TMC40 all versions MINI 33 TTMC35A2 ...

Страница 14: ...ENG 12 03917700 ENG rev 0 MINI 44 SMIR3 MINI 44 TTMC35P MINI 44 TTMC35A2 ...

Страница 15: ...de with high mechanical and seawater resistance grey castiron alloy Operation With engine at idle speed smoothly push forwardly the inverter lever forward gear and rearwardly rear gear according to the sense wanted For the rest of the gearboxes read the specific gearbox manual attached MINI 55 TTMC35P ...

Страница 16: ...e to the intended position of installation and remove the plastic wrap film Unscrew screws that secure the engine to the wooden base with draw the base and proceed with installation operations 3 1 3 PACKING AND UNPACKING WITH ENGINE MOUNTING FIXTURE AND PLASTIC PACKAGIN Lift the engine using chains with safety hooks and of suitable load capacity Attach the chain hooks to the engine eyebolts and li...

Страница 17: ...nce guarantee against possible damage to the engine 3 4 TRANSPORT AND HANDLING OF THE UNPACKED ENGINE 3 5 STORAGE OF PACKED AND UNPACKED ENGINE If the engine is left idle for prolonged periods the client must check the possible conditions of conservation in relation to the place of storage and the type of packing system base pallet etc If the engine is unused for prolonged periods and stored obser...

Страница 18: ...ng nuts 1 2 4 5 3 5 1 2 4 5 3 5 1 2 0 1 5 0 5 5 5 0 5 1 2 0 1 5 0 5 5 5 0 5 Nozzle holder mounting bolts Glow plug Nut for B terminal of starter 3 0 2 0 1 1 3 0 2 0 1 1 3 75 0 25 1 75 0 25 1 1 0 1 3 75 0 25 1 75 0 25 1 1 0 1 Reversing gear flange setscrew Water cooler element locknut Reversing gear body setscrew 12 0 2 3 5 12 0 2 3 5 12 0 2 3 5 0 12 0 2 3 5 0 Oil gearbox drain plug General tighten...

Страница 19: ...ngine sealing Check then oil level by removing the rod Fig 4 3 cleaning it witha rag and repositioning it by retightening Remove it again immediately to check oil level and if it does not reach the top sign add carefully more oil through the filler hole Fig 4 2 up to the top rod sign Fig 4 3 be careful that any rod marksrefer to the engine at a horizontal position Therefore check the engine inclin...

Страница 20: ...igerator unit and to the block and in proportion to the temperatures expected The anti freezing agent manufacturer in the package labels is giving the instructions to be followed at each case However in the following box suitable rates a reset out in accordance with temperatures Ant freezing liquid concentration 30 40 50 60 Freezing temperature ºC 10 20 30 45 It is advisable the anti freezing agen...

Страница 21: ...and hence to the engine and also invalidate the terms of the guarantee 4 3 INSTALLATION warning When water cooled engines must be located in an enclosed place or protected by guards or a cabinet it is important to ensure thatcombustion air is freely supplied and freely expelled from the area The above recommendation is of primary importance in relation to the perfect operation of the engine becaus...

Страница 22: ...NECTION f a Engine Connect control cable to the ball joint fitted to the lever A and position the cable with the clamp B Adjust in a way that gas is not delivered until the inverter gear is engaged Fig 5 1 See picture 5 1A for MINI 17 26 29 engines See picture 5 1B for MINI 33 44 55 engines Fig 5 1A Fig 5 1B f b Gearbox Connect control cable to the lever by means of the ball joint provided for thi...

Страница 23: ... with electrical priming puma operate the key to START position Do not run the starter motor for more than 20 seconds at a time The air bledding from the injection pump and from the injectors is automatic Once this operations have been terminated proceed to start the engine see heading 6 1 warning Protect hands The fuel can harm the skin 5 2 PRELIMINARY RUNNING TESTS 5 2 1 NO LOAD RUNNING TEST Run...

Страница 24: ...h the ignition key in the START position for10 seconds draw your hand out from the key for 30seconds and then try again to start the engine if necessary heating again the glow plugs warning Do not run the starter motor for more than 20 seconds at a time Once the engine has started release the ignition key allowing it to automatically return to the ON running position and disconnecting the starter ...

Страница 25: ...el loses fluidity 4 The air inlet temperature is low and the engine has difficulty in starting To prevent the damage caused by low temperature operation the engine should be prepared as follows 1 Use anti freeze as indicated in section 4 2 2 of this manual 2 When the engine is to be stopped close the sea watercock open the sea water filter cover and start the engine adding a mixture of fresh water...

Страница 26: ...m will be filled with anti freeze mixture Stop the engine 5 Use a dielectric spray on the electrical connections disconnect the battery and charge it several times during the period of inactivity 6 7 RESTORATION OF THE RUNNINGCONDITIONS When starting up the engine again after winter lay up certain operations must be performed Follow these steps 1 Fill the fuel tank with clean diesel oil Carry out ...

Страница 27: ...S STRICTLY FORBIDDEN TOCLEAN THE ENGINE WITHCOMPRESSED AIR IT IS STRICTLY FORBIDDEN TOPERFORM MAINTENANCE CLEANING OPERATIONS IN THEPRESENCE OF MOVING PARTS USE GLOVES OVERALLS ETC TOPROTECT THE BODY FROM BURNS Service interval Inspection concept Daily 1ª 50 hour Cada 200 hour Cada 400 hour Cada 800 hour Every 2 years Engine Screw tightening fixing Valve play Exhaust gases noise and vibrations Com...

Страница 28: ...ing water is flowing and if some failure is detected in the exhaust gases noise and vibrations Overhaul of the propeller shaft and positioning screw tightening torque Check cooling water level Clean water filter for impurities EVERY 200 OPERATING HOURS EVERY 400 OPERATING HOURS Change oil engine a Check the tightening torque of the engine positioning propeller shaft screw and gas oil piping nipple...

Страница 29: ...ntake valve play 0 25 mm Exhaust valve play 0 25 mm With piston nº 1 in the top dead centre of the compression cycle adjust the play of the intake and exhaust valves of cylinder nº 1 Proceed similarly as with the other cylinders The position of the BTDC can be confirmed with the a lining signs of the ditribution or timming cover and the crakshaft pulley Fig 7 2 After the adjustment the rocking nut...

Страница 30: ...ble to drain the water circuit Once this operation has been completed close the drain cocks and fill to the hole in the tank cap see heading 4 2 2 of this manual Fig 7 5A Fig 7 5B 7 Checking battery electrolite level and charge Batteries require a very careful handling and frequent checkings Proceed as shown below 1 Always keep batteries dry and cleaned 2 Regularly check terminal cleanliness If du...

Страница 31: ...an integral unit Fig 7 7B Change the conical air filter See picture 7 7B Only for MINI 55 engine The engine is equipped with an element air filter For to clean the air filter slack the clamp extract the filter and follow the instructions indicated for the producer After mount again the filter tightening the clamp Change the filter following the manufacturer instructions Fig 7 7B MINI55 air filter ...

Страница 32: ...and switch sour face roughness Replace if the service limitation has been reached 15 Cleaning the fuel tank Drain out the contains of the fuel tank to remove condensate and any foreign materials Wash the tank with fuel dispose of fuel as described in heading 4 4 16 Replace alternator belt Fully detension old belt so that ist removal can be made easier Fig 7 9 When the belt is unfitted check the co...

Страница 33: ...ragments would be carried to the cylinders c Lubricant contamination this causes scoring of journal bearings clogs oil passages wears the seals with consequent leakages and seizdures 2 Turbocharger construction siplicity is only apparent in fact many of its parts are machined to 1 1000 mm tolerances Its therefore recommended that you entrust any servicing to skilled personnel having availability o...

Страница 34: ... CORRECTLY OR SEIZED C6 OIL LEVEL TOO LOW L6 INJECTION PUMP INCORRECTLY SET C7 FAULTY OIL PRESSURE VALVE L7 WATER IN FUEL SYSTEM C8 FAULTY OIL PRESSURE GAUGE OR SWITCH L8 FUEL OUTLET COCK CLOSED C9 OIL SUCTION LINES CLOGGED OR UNIONS LOOSE L9 ELECTRICAL SYSTEM COOLING CIRCUIT BATTERY DISCHARGED E1 SHORTAGE OF WATER IN FRESH WATER CIRCUIT CR1 LOOSEN CABLE CONNECTION E2 FAULTY FRESH WATER PUMP CR2 F...

Страница 35: ...ON PROPERTIES FUEL PROPERTIES Output correction due to fuel properties Specified outputs presuppose the following fuel properties as per ISO 3046 Energy value 42700 kJ kg Temperature before feed pump 35ºC Density 15ºC 0 84 kg dm3 If the fuel derivates from these values correction factors in are found in the graphs below Use the correction factors in calculation of engine output Output correction O...

Страница 36: ...ction factors in calculation of engine output Output correction Output correction Temperature ºC Air Pressure mbar Graph 3 Graph 4 Effect of intake air temperature on engine output 25ºCis reference temperature 0 Effect of air pressure on engine output Normal value is1000 mbar 750 mm Hg 0 _________ NORMALLY ASPIRATED TURBOCHARGED ...

Страница 37: ...ED BY SOLÉ S A For another gearboxes we recommended use the oil that the manufacturer recommends Read the delivered documentación ENGINE TYPE GEARBOX TYPE RATIO SERIAL NUMBER MINI 17 26 RONIM V 2 28 1 225 13 02400 MINI 17 26 RONIM V 3 05 1 225 15 00300 MINI 33 RONIM V 2 28 1 225 13 10700 ENGINE TYPE GEARBOX TYPE RATIO SERIAL NUMBER MINI 33 SMI R2 3 1 256 155 xxxx MINI 44 SMI R2 3 1 256 155 xxxx EN...

Страница 38: ...iration by the oil pump See the table enclosed for modification level in rod oil Increase level D or decrease the level E starting off of level H of the original oil dipstick A ENGINE INCLINATION D MINI 17 E MINI 26 29 D MINI 33 D MINI 44 D MINI 55 4º 0 mm 0 mm 7 6 mm 3 mm 8º 1 5 mm 2 mm 14 mm 6 3 mm 12º 3 mm 4 mm 21 5 mm 8 7 mm 16º 3 5 mm 6 mm 28 7 mm 9 5 mm 20º 5 mm 8 mm 37 2 mm 13 mm ...

Страница 39: ......

Страница 40: ...GINES SOLÉ S A Dpto Publicaciones Técnicas Ctra Martorell a Gelida km 2 08760 Martorell Barcelona Spain Tel 34 93 775 14 00 Fax 34 93 775 30 13 e mail sole solediesel com www solediesel com Ref 03917700 ENG Ed 1 rev 0 ...

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