background image

Hydraulic connection 

Installation manual 

pellet

top

 

13 

Hydraulic connection 

6.1  Fill-up water requirements 

General recommendations for installation 

-  Fit an upstream filter (<25 µm) to prevent particles 

getting into the heating water. 

-  Position shut-off valves for each section (in buffer 

tank, etc.) in order to minimise heating water loss in 
the event of repairs or system extensions. 

 

Corrosion 

Corrosion is usually triggered by the available oxygen in 
the water. This value can be brought into a safe range 
with proper planning, design, installation and mainte-
nance of the heating system. 
 
Important: 

Pressure maintenance at regular intervals

 

(system pressure, pressure in the expansion tank) 
 

Formation of scaling 

Scaling refers to heating water deposits on the heat 
exchanger of the boiler. The cause of scaling is the 
presence of limestone in the water. If the value (total 
hardness °dH) is too high, the fill-up water must be 
treated. 
 
Parameters that play a role in the formation of scaling: 

System volume

 (the bigger it is, the less total hard-

ness is permissible, e.g. buffer tank fitted, boiler cas-
cade, etc.). 

Boiler output

 (the bigger it is, the less total hardness 

is permissible). 

 

To determine the total allowable hardness for the 
system, the specific
 water content must be deter-
mined

 

System volume 

(litres) 

Spec. water content of the 

system

 (l/kW) 

Boiler output (kW) 

 

Example: 

1166 

litres 

= 46.64 l/kW 

 

25 kW 

 

Overall output of heat supply 

German hard-

ness 

Specific water content of the system <20 l / kW 
≤ 50 kW 

≤ 16.8 °dH 

> 50 

kW to ≤ 200 kW 

≤ 11.2 °dH 

> 200 kW to ≤ 600 kW 

≤ 5.6 °dH 

> 600 kW 

≤ 2.8 °dH 

Specific water content of the system ≥ 20 l/kW, but 

< 50 l/kW 

≤ 50 kW 

≤ 11.2 °dH 

> 50 kW to ≤ 200 kW 

≤ 5.6 °dH 

> 200 kW to ≤ 600 kW 

≤ 2.8 °dH 

> 600 kW 

≤ 0.6 °dH 

Specific 

water content of the system ≥ 50 l/kW 

≤ 50 kW 

≤ 5.6 °dH 

> 50 kW to ≤ 200 kW 

≤ 2.8 °dH 

> 200 kW 

≤ 0.6 °dH 

In the event of exceeding the above values, the fill-
up water is to be treated. Recommended action: 
Softening (e.g., ion-exchange resin, the same pro-
cedure as for drinking water softening). 
 

Check the pH of the fill-up water 

-  In the normal case (mixed installation) no 

measures are required to influence the pH (con-
trol: value should be in the range of 8.2 to 10). 
Exception: If aluminium materials are used in the 
heating system, a pH from 8.2 to 8.5 must be met 
(pH> 8.5 increased corrosion tendency). 

 

 

-  If the value is significantly less than <8.2 after 

filling, then check again after 8-12 weeks 

-  If there is no increase in value, then add 10 g/m³ 

trisodium phosphate (Na3PO4) or 5 g/m³ sodium 
hydroxide (NaOH). 

-  Allow 2-4 weeks of operation before further cor-

rections. 

 

Electrical conductivity 

Recommendation: Low salt driving (filling with de-
mineralised water), see VDI 2035 sheet 2. 

 

 

Low salt 

Salty 

Electrical conductivity 
at 25°C 

< 100 

µS/cm 

100 

– 1500 

µS/cm 

 

 

 

Compliance with the above mentioned standards / regulations must be ensured by the heating engineer. 

Содержание pellet top touch 35

Страница 1: ...Read carefully before operating Pellet boiler pellettop touch Installation manual for qualified personnel DR 6015 EN v18 202002...

Страница 2: ...rload protection 14 6 4 Return flow boosting RFB 15 7 Electrical connection 16 7 1 Connections to the boiler power element 16 7 2 Power supply for the heating system 17 7 3 EMERGENCY OFF switch 17 7 4...

Страница 3: ...pproved spare parts Technical modifications to the product by the user Copyright This manual is protected by copyright Reprinting translation and reproduction of this manual in its entirety or in part...

Страница 4: ...egional guidelines directives and laws pertaining to the operation of wood and pellet fired combustion systems The modification or disabling of safety equipment is strictly prohibited The fire buildin...

Страница 5: ...pe diameter cm 15 15 20 20 Height flue gas pipe centre 1 D cm 46 46 59 59 Flue gas mass flow full load g s 30 37 40 55 Flue gas mass flow partial load g s 10 13 5 14 20 Max flue gas temperature full l...

Страница 6: ...small parts 2 1 Ash scraper 3 1 Ash pan 4 1 Operation manual pellettop 5 1 Transparent bag with 2 x ash pan handles 4 x hinge bolt hose clamps 1 x stainless steel combustion grate 4 x adjustable feet...

Страница 7: ...glow pencil 12 Stainless steel combustion grate 13 Ash container 14 Combustion chamber pellettop 49 70 1 Motors for heat exchanger clean ing 2 Lambda sensor 3 Cladding door 4 Operating unit 5 Suction...

Страница 8: ...rted to the back of the boiler pellettop 49 70 in addition from the boiler top 2 x ring screws M20 1 mountable not included in the scope of delivery Fig 4 1 Fig 4 2 4 2 Removing the shipping timber pe...

Страница 9: ...ontainer will be mounted on The cables for the ash extraction auger motors and the cover switch for the ash container are laid on both sides of the boiler The following procedure describes the install...

Страница 10: ...2 Fig 5 5_Fitting the augers Install the ash extraction augers Insert the augers 1 Turn the augers to ensure that the bayonet lock socket at the end of the auger latches into the catch on the motor F...

Страница 11: ...d as follows Unscrew the switch from the boiler Release screws at switch head 3 and turn head 180 degrees Release screws at roller lever 4 and turn head 90 degrees Replace the switch on the boiler pos...

Страница 12: ...ole for emission measurement Make the hole for the emission measurement according to the following images recommendation according to standard If these specifications cannot be implemented then make t...

Страница 13: ...ntent of the system l kW Boiler output kW Example 1166 litres 46 64 l kW 25 kW Overall output of heat supply German hard ness Specific water content of the system 20 l kW 50 kW 16 8 dH 50 kW to 200 kW...

Страница 14: ...overload protection 4 Drain 5 Sensor for thermal overload protection Dimension of connections Technical specifications 5 6 3 Thermal overload protection Fit the thermal overload protection valve befor...

Страница 15: ...oster is a guarantee condition of SOLARFOCUS During installation make sure that there is a clearance 20cm between the boiler and the return booster module to allow for subsequent replacement of pump c...

Страница 16: ...Room sensor HC1 optional X42 Outside temperature sensor Boiler X4 Automatic ignition X16 Automatic ash extraction X19 ID fan X20 Overtemperature reset OTR X23 Feed motor X24 Heat exchanger cleaning X...

Страница 17: ...ent covers Fig 7 2 Cable duct 1 for sensor lines on the left side of the boiler Cable duct 2 for power lines on the right side of the boiler Power element cover 3 Lower cover 4 7 5 System type Suction...

Страница 18: ...use the following functions mySOLARFOCUS app Weatherman function IP VNC Remote access to the boiler control Sending e mails 7 8 Types of sensors overview Measuring sleeve Cable Sensor type Art No Use...

Страница 19: ...ating Size Function F1 T 3 15 A 5x20 mm Fuse 230V AC Pre fuse main transformer F2 T 125mA 5x20 mm Fuse 230V AC Pre fuse standby transformer F3 T 10 A 5x20 mm Fuse 230V AC Relay outputs F5 F 8A 5x20 mm...

Страница 20: ...ture resistance of the hose 60 C Route hose as straight as possible To avoid sagging use the SOLARFOCUS item support shell made of zinc plated sheet steel The hose must be attached to the floor at sev...

Страница 21: ...lows the door to be opened when the storage area is full We recommend that you provide a means of checking the filling level of the store by eye e g by cutting small windows in the wooden boards Posit...

Страница 22: ...equirements with regard to the weight load imposed by the pellets bulk weight 650 kg m The perimeter walls and the storey ceiling must meet the requirements of the respective fire resistance classes I...

Страница 23: ...ny specimen firing ordinance For heating appliances with a nominal output of up to 35 kW a combustion air opening of at least 150 cm or 2 x 75 cm routed directly into the open air must be provided Alt...

Страница 24: ...pellettop 9 5 Storeroom and conveying system Overview Suction system with suction heads Suction system with suction auger Suction system with suction heads and sloping floor Pellet box with suction sy...

Страница 25: ...Annex Installation manual pellettop 25 Boiler cascade solution with different storage conveying system...

Страница 26: ...Annex 26 Installation manual pellettop 9 6 Commissioning log...

Страница 27: ...Annex Installation manual pellettop 27...

Страница 28: ...Annex 28 Installation manual pellettop 9 7 Customer service order form...

Страница 29: ...Annex Installation manual pellettop 29...

Страница 30: ...Annex 30 Installation manual pellettop...

Страница 31: ...Annex Installation manual pellettop 31...

Страница 32: ...products that take the strain off the envi ronment and your wallet Everything from a single source Biomass heating Solar systems Heat pumps Fresh water equipment Tested leading edge technology EN ISO...

Отзывы: