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DR-0030-DE

Read carefully before operating.

Pellet boiler

octo

plus

Installation manual for qualified personnel

DR-6019-EN / v29-202207

Содержание octoplus

Страница 1: ...l DR 0030 DE Read carefully before operating Pellet boiler octoplus Installation manual for qualified personnel DR 6019 EN v29 202207...

Страница 2: ...e boiler power element 37 7 2 Power supply 38 7 3 Connections required for installation 38 7 4 Connecting the control to the internet 38 7 5 Connecting the heating circuit pump X9 X10 38 7 6 Electrica...

Страница 3: ...in metal containers Never put hot or warm ash in the dustbin This poses a huge fire risk For repairs use only original spare parts or parts approved by the manufacturer e g standard parts Damage to th...

Страница 4: ...in the manufacture of the system that prevent correct and problem free us age We are not liable for parts that were not produced by SOLARFOCUS However we are prepared to transfer our existing claims...

Страница 5: ...ing services systems Part 1 Preventing damage from corrosion and scale formation in closed hot water heating systems Austria VDI 2035 Prevention of damage in hot water heating systems Germany SWKI BT...

Страница 6: ...removal of accu mulated flue ash there must be an easily accessi ble cleaning opening Recommendation Coordinate the number and placement of the cleaning openings with the chim ney sweep Opening for em...

Страница 7: ...two key points must be observed in accordance with Guideline VDI 2035 Avoiding scale buildup limescale Avoiding water side corrosion caused by oxygen in the heating water The lowest possible corrosion...

Страница 8: ...trolled modules In addition they allow the use of residual heat If the boiler temperature rises again after the burner has stopped then the charging pump starts the mixer opens and the residual heat f...

Страница 9: ...dirt and sludge particles as of 5 m in fully automatic continuous operation from the heating system Ensures the long term correct functioning of heat generators thermostatic valves heat exchangers an...

Страница 10: ...gnation 13 3 Adhesive mount cable tie page 28 Fig 5 39 14 6 Loose cable temperature sensor red or with metal shield 15 1 Assembly instructions DR 6019 16 1 Leather glove 17 1 Frame parts kit 18 1 Suct...

Страница 11: ...13 13 13 Height to centre of flue gas pipe cm 38 39 39 Flue gas mass flow full load g s 8 4 8 6 11 Flue gas mass flow partial load g s 2 5 2 6 3 8 Maximum flue gas temperature full load 1 C 140 140 14...

Страница 12: ...maximum flue gas temperature can be adjusted electronically 2 A draught stabiliser must be fitted if the specified draught of 15 Pa is exceeded attention In the case of a boiler with room sealed oper...

Страница 13: ...octoplus 15 octoplus 15 5 22 4 1 4 2 Access to the rear side of the boiler must be provided at least 45 cm on the left or right When the solar pump assembly is fitted onto the octoplus the distance t...

Страница 14: ...mm 6 4 mm 4 3 mm exterior diam d2 16 mm 20 mm 15 mm 18 mm 8 mm 5 2 Assemble the boiler Lay all cables temperature sensor motor lambda sensor in such a way that they do not touch the tank raw body wher...

Страница 15: ...sert disk shaped insulation 1 under the tank Screw in 4 pcs adjustable feet 2 SW24 and adjust tank level Fig 5 4 Installing the burner Position fire clay brick 1 into the back of the burner unit 2 Mou...

Страница 16: ...ig 5 5 Installing the burner cover Bend the tabs 1 in a vertical posi tion on both sides of the burner unit Mount left and right covers 2 in cluding insulation Attach top cover 3 and secure with 4 x s...

Страница 17: ...nut 3 Fig 5 7 Mount tank temperature sensor bottom Insert 3 pcs temperature sensors 4 into the bracket and secure with screw DIN7985 VZ M4x10 Lay cables for the sensors on the top of the tank Top tan...

Страница 18: ...he tank Fix insulation jacket sections by hooking the plastic strips to the tank Install upper insulation 3 Fig 5 10 Mount cover strips and rosettes Mount 2x cover strips 1 and 8x rosettes 2 on the ta...

Страница 19: ...rt must be aligned in plan view to the boiler back panel Fig 5 14 Installing the pellet feeder unit Slide the pellet feeder unit 1 into the intermediate pellet store Connect the two connection spig ot...

Страница 20: ...ew the left and right frame part to the retaining plates using hex bolts DIN933 VZ M6x20 and washers DIN9021 6 VZ Use spacer plates 5 as supple mentary shims for vertical orienta tion of the frame if...

Страница 21: ...brace 1 with 2 x hex bolts DIN933 VZ M5x12 and washers DIN9021 5 VZ 2 Mount the centre cross brace 3 with 2 x hex bolts DIN933 VZ M5x12 and washers DIN9021 5 VZ 4 Fig 5 20 Connect the intermediate st...

Страница 22: ...M3x10 and hex nuts DIN934 VZ M3 4 Fig 5 22 Mount the cable duct Mount the cable duct 1 with 4 x plasterboard dowels 2 Distance from the upper edge of the insulation 40 mm Fig 5 23 Seal condensate drai...

Страница 23: ...to X24 Connect lambda sensor 2 to X45 Connect ID fan 3 to X19 and X47 Place temperature sensor 4 in the flue gas pipe connect to X34 Fig 5 25 Mount cable duct cover Lay connector cable for 230 volt AC...

Страница 24: ...x nuts DIN934 VZ M8 and washers DIN125A 8 VZ 2 to the threaded bolts Fig 5 27 Flue chambers Mount lower cover Mount lower flue chamber cover 1 with the lower 4 x screws DIN7985 VZ M5x10 and washers DI...

Страница 25: ...VZ 3 Fig 5 30 Mount overtemperature reset but ton Screw switching unit 1 behind the cover from the front onto the hex nut and cover cap 2 Connect overtemperature reset button to X20 attach protective...

Страница 26: ...2 Fig 5 33 Connect holding magnets Connect primary air holding mag net 1 via the terminal strip 3 at X26 Connect ignition holding magnet 2 to the terminal strip at X27 Fig 5 34 Position temperature s...

Страница 27: ...48 Fig 5 36 Mount door Mount door with 2 hinges 1 using 4 x screws M6x30 2 Mount counterpart 3 for magnetic latch with 2 x DIN 965 M4x10 screws 4 to the door Fig 5 37 Mount touch display in door Screw...

Страница 28: ...own wire CAN B blue wire Mount rear cover 1 of the display with 4 x self tapping screws M4x10 2 Optional Connect the boiler control to the Internet 38 Ethernet con nectionX2 Fig 5 39 Attach strain rel...

Страница 29: ...boiler Connect 2 x pellet hoses 1 using the hinged hose clamps 2 3 return air 4 suction pellets Observe note on installing hoses Fehler Textmarke nicht definiert Connect suction turbine to X3 Connect...

Страница 30: ...ne housing Mount housing 1 with 3 x self tap ping screws M4x10 2 to the frame Fig 5 45 Mount front suction turbine cover Mount cover 1 with 4 x self tap ping screws M4x10 2 Fig 5 46 Fix the cable in p...

Страница 31: ...tial equalisation Establish connection of flat con nector 1 to power element mount ing screw 2 For screw 2 screw in further Protective conductor cable green yellow of the display Connection to potenti...

Страница 32: ...ct flue gas pipe Insert flue gas pipe 1 onto the boiler side connection pipe 2 Flue gas pipe parts and connec tion materials are not included Fig 5 52 Connect boiler hydraulically Connection assignmen...

Страница 33: ...deliv ery 5 3 Mounting the room sealed connection Fig 5 54 Mount connection pipe Mount hoses and hose clamps to the feeder unit 1 and air chamber 2 Mount the metal pipe console 3 by means of 2 pcs hex...

Страница 34: ...nnection as far as the stop The hose will slide on to the connection pipe better if you apply a little water to the pipe Tighten hose clamps firmly Detachment of the hose and the intake of false air m...

Страница 35: ...Flue gas pipe vertical Fig 5 56 6 Hydraulic connection 6 1 Connections overview Fig 6 1_057 HVL FWM Hot water supply fresh water module IT 1 HVL Hot water supply IT 1 FKVL External boiler supply IT 1...

Страница 36: ...e factory fitted sealing caps plastic fitted to the solar flow solar re turn connections Failure to comply with this poses a risk of corrosion damage 6 6 2 Circulation pump for optimum tank usage in t...

Страница 37: ...X42 Outside temperature sensor Boiler X4 Automatic ignition X16 Automatic ash extraction X19 ID fan X20 Overtemperature reset OTR X23 Feed motor X24 Motors for heat exchanger cleaning X26 Primary air...

Страница 38: ...to a network router via cable The connection is required in order to use the following functions mySOLARFOCUS app Weatherman function IP VNC remote access to the boiler control Sending e mails 7 5 Con...

Страница 39: ...0 Collector sensor black Silicone cable 2 m PT1000 1620 PT Collector sensor 2 cm x 1 5 Contact sen sor black PVC cable 2 m KTY81 110 69098 Flow sensor to be provided on site KTY81 110 69096 Outside te...

Страница 40: ...Initial commissioning 40 Installation manual octoplus 8 1 Commissioning log...

Страница 41: ...Initial commissioning Installation manual octoplus 41...

Страница 42: ...Initial commissioning 42 Installation manual octoplus 8 2 Customer service order form...

Страница 43: ...System schematic Installation manual octoplus 43 9 System schematic 9 1 octoplus with DHW tank and solar system 9 2 octoplus with fresh water module and solar system...

Страница 44: ...System schematic 44 Installation manual octoplus 9 3 octoplus with biomass boiler buffer tank DHW tank solar system 9 4 octoplus with biomass boiler buffer tank fresh water module solar system...

Страница 45: ...System schematic Installation manual octoplus 45...

Страница 46: ...System schematic 46 Installation manual octoplus...

Страница 47: ...System schematic Installation manual octoplus 47...

Страница 48: ...vironment and your wallet Everything from a single source Products for Pellets Log wood pellets Log wood Wood chips Solar energy Fresh water Heat pump makes you independent Biomass heating Solar energ...

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