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Operator and Maintenance Manual for the 24VDC Li ESM 2000

April 2022

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Solar Stik® Inc.

6

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Connect Inter-Connect Cable(s) to Inter-Connect Strip .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 21
Connect ESM Bank to Power Management  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Activate ESM(s): Operational Mode .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 23
Battery Status Indicator Startup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Monitoring Battery Status .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 24
Battery Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
In-service Battery Status Information .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 25
Diagnostic Screen .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   .   . 25

ESM 2000 TROUBLESHOOTING

Notifications and Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

MAINTENANCE CHARGING INSTRUCTIONS

In-storage ESM status information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
In-storage Battery Status Refresh: Voltage, SOC and SOH. . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Maintenance Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Internal cell balancing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
In-storage Preventive Maintenance Checks and Services . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Warranty Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ABOUT SOLAR STIK, INC

Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

SUPPLEMENTAL INFORMATION

Replacement Battery SDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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Содержание 21-0202317

Страница 1: ...l 2022 Solar Stik Inc OPERATOR AND MAINTENANCE MANUAL FOR THE 24VDC Li ESM 2000 Updated 20220408 DISTRIBUTION STATEMENT A Approved for public release distribution is unlimited Initial Release P N 21 0...

Страница 2: ...ARNING IMPORTANT PRODUCT SAFETY INFORMATION AND INSTRUCTIONS This manual contains important safety instructions that must be followed during the installation and operation of this product Read all ins...

Страница 3: ...the fire is out Move forward or around the fire as the fire diminishes Watch the area for reignition until the cause has been fixed Large fires use large quantities of water for the surrounding fire...

Страница 4: ...es shown in this manual may not exactly match the unit purchased This equipment CAN BE USED FOR CONNECTION WITH LIFE SUPPORT SYSTEMS OR OTHER MEDICAL EQUIPMENT or devices however without limiting the...

Страница 5: ...andling Requirements 9 Location and Description of Major Components 10 ESM 2000 Front 10 ESM 2000 Front Detail 11 ESM 2000 Right Side 12 ESM 2000 Left Side 12 ESM 2000 Bottom 13 ESM 2000 Top 13 ESM 20...

Страница 6: ...s 24 Battery Status Indicator 24 In service Battery Status Information 25 Diagnostic Screen 25 ESM 2000 TROUBLESHOOTING Notifications and Faults 26 MAINTENANCE CHARGING INSTRUCTIONS In storage ESM sta...

Страница 7: ...tor 21 Figure 11 Connecting ESMs to Inter Connect Strip 7 a battery bank 21 Figure 12 Connecting ESMs to Solar Stik power management examples 22 Figure 13 Activate ESM 2000 23 Figure 14 Battery Ststus...

Страница 8: ...em CAN bus Controller area network CAN is a multi master serial bus standard for connecting electronic control units ECUs also known as nodes DRMO Defense Reutilization and Marketing Office EOL End of...

Страница 9: ...82 Ah Energy Density 72 2 Wh kg Max Charge Rate 100 A continuous Max Discharge Rate 100 A continuous Cycle Life 1000 cycles to 30 capacity for loss at 38 C 500 cycles to 30 capacity loss at 50 C Batte...

Страница 10: ...Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik Inc 10 ESM 2000 Front Figure 1 ESM 2000 front Detailed information provided in Figure 2 on page 11 Location and Description of Major...

Страница 11: ...ery and provide CAN communications configuration and other necessary signals to and from the BMS Refresh Display Momentary switch push to update battery status display In case of fault push once to di...

Страница 12: ...sure differentials between interior and exterior of case Auto stowing handle Handles one on each side of case return automatically to stowed position after use Breather valve Auto stowing lift handle...

Страница 13: ...nd Maintenance Manual for the 24VDC Li ESM 2000 ESM 2000 Bottom Figure 5 ESM 2000 bottom Stacking Grooves Stacking Ridges Data and Information Placards ESM 2000 Top Figure 6 ESM 2000 top Detailed info...

Страница 14: ...Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik Inc 14 ESM 2000 Top Data and Information Placards Figure 7 ESM 2000 data and information placards ESM 2000 Top...

Страница 15: ...ravels with the shipment Li ESM Ground Transport Li ESM 2000 Air Transport The following information is a summary of the conditions that apply to the 24VDC Li ESM 2000 for air transport Dangerous Good...

Страница 16: ...sposal process for the Li ESM it must be fully discharged Consult your local Hazardous Waste Storage Area HWSA Defense Reutilization and Marketing Office DRMO or other local authorities for the standa...

Страница 17: ...atteries have an inherent finite cycle life and several factors determine how many cycles a battery can endure before it is depleted These include but are not limited to Operational environments and c...

Страница 18: ...cuits engage and remove the cells from service disabling the battery at its terminals until proper operating conditions are restored Information from the BMS such as State of Charge State of Health an...

Страница 19: ...useful capacity will decrease The SOH algorithm keeps track of many battery parameters and uses them along with characteristics from the cells themselves to estimate the battery s life Batteries such...

Страница 20: ...ters a low power state While the ESM in is in Storage Mode the BMS does not communicate with the Battery Status Indicator because the circuitry is powered down to extend battery shelf life Note The ES...

Страница 21: ...ip OPERATOR INSTRUCTIONS Prior to operating the ESM in an HPS for the first time charge it fully with a PRO Verter Power Hub or an other charging source such as a battery charger until the battery rea...

Страница 22: ...PAK ONLY and may be treated as the functional equivalent to ESM ONLY Individual ESMs or a bank of ESMs can be connected to these ports ESM specific ports are metered and measure the energy flowing int...

Страница 23: ...battery is in normal operating condition Figure 13 Activate ESM 2000 Safety pin POWER switch Battery Status Indicator Startup Screens 1 Firmware version and date 2 CAN bus auto termination status 3 C...

Страница 24: ...y by a five segment fuel gauge Each segment represents 20 increments up to 100 Each segment fills completely when the SOC reaches the lowest percentage for that segment For example the segment on the...

Страница 25: ...storage mode even with the POWER switch in the ON position Additional information about the fault s can be found on the second page of the Battery Status Indicator Figure 16 Battery Status Indicator h...

Страница 26: ...torage mode even if the POWER switch remains in the ON position Table 1 Faults reported on diagnostic screen and solutions Fault Name Value Exceeded Clear Value Critical Cell Overvoltage for 2 minutes...

Страница 27: ...If the ESM is stored at temperatures above 90 F 32 C then intervals between maintenance checks and or charges should be reduced to three 3 months In storage Battery Status Refresh Voltage SOC and SOH...

Страница 28: ...t at less than 0 5 A At this point the ESM 2000 can be considered to be fully charged Maintenance Charging The 24VDC ESM 2000 has a high current capacity For this reason a constant voltage type mainte...

Страница 29: ...gle POWER switch to refresh Battery Status Monitor Indicator 2 If SOC less than or equal to 50 charge to 100 SOC See Maintenance Charging If an Li ESM does not hold a charge after 48 hours of charging...

Страница 30: ...s must be made to Solar Stik immediately after discovering the defect and within the warranty period or are forever waived The foregoing warranty is exclusive of any other warranties express implied o...

Страница 31: ...on systems with detailed explanation of system components Advanced configuration options with hands on deployment of actual systems will enhance student understanding Solar Stik New Equipment Training...

Страница 32: ...Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik Inc 32 SUPPLEMENTAL INFORMATION Replacement Battery SDS...

Страница 33: ...33 April 2022 Solar Stik Inc Operator and Maintenance Manual for the 24VDC Li ESM 2000...

Страница 34: ...Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik Inc 34...

Страница 35: ...35 April 2022 Solar Stik Inc Operator and Maintenance Manual for the 24VDC Li ESM 2000...

Страница 36: ...Operator and Maintenance Manual for the 24VDC Li ESM 2000 April 2022 Solar Stik Inc 36...

Страница 37: ...37 April 2022 Solar Stik Inc Operator and Maintenance Manual for the 24VDC Li ESM 2000...

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