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10 

 

 

 

 

 

 

Fig. 7 Diagram of the bolt installation process 

 

 

Place the PV module on top of the rack. 

 

② 

Insert  4  stainless  steel  bolts  in  corresponding 

mounting  holes.  The  9x14mm  mounting  holes 

match with M8 bolts, while the 7x10mm mounting 

holes match with M6 bolts. 7x10mm mounting holes 

are positioned with a hole pitch of 400mm. 

 

③ 

Make sure to use two stainless steel washers for each 

bolt, one on each side of the rack. Then screw on the 

top of a stainless-steel spring washer or toothed lock 

washer. Finally, lock with a stainless-steel nut. 

 

④ 

The  tightening  torque  is  recommended  to  be 

9~12Nm for M6 bolts and 17~23Nm for M8 bolts. 

Due to the possible difference of bolt material,  the 

specific  torque  value  is  subject  to  the  information 

confirmed by the bolt supplier. 

 

5.3.2

 

Clamped mounting

 

 

Photovoltaic  modules  can  be  installed  across  the 

support  frame  (Fig.  8)  or  parallel  to  the  frame  of  the 

photovoltaic  module  (Fig.  9).  When  using  clamps  to 

install, each module must be secured with a minimum 

of 4 clamps. 

Fig. 8 Rails overlapping the long-side frame 

 

 

Fig. 9 Rails overlapping the short-side frame 

 

ATTENTION

 

 

 

The length of the rack must be longer than the PV 

module,  otherwise  it  should  be  confirmed  by 

Solahart in advance.

 

 

 

The above two diagrams show the  mounting method 

using aluminum clamps. "D" indicates the mounting 

range.  Table  1  shows  the  recommended  mounting 

position and corresponding machine loads.

 

 

 

Each aluminum clamp is equipped with an M8 bolt, 

a flat washer, a spring washer and an M8 nut. The 

mounting steps are as follows:

 

 

① 

Place the module on the two supporting rails  which 

should  be  made  with stainless  material  and  treated 

with  an  anti-corrosion process  (e.g.  hot  dipped 

galvanizing).  Each  PV  module  needs  at  least  four 

clamps to be fixed. The module  clamps  should  not 

come  into  contact  with 

Содержание Solahart390V2

Страница 1: ... PV Systems SunCell Modules Solahart390V2 Solahart395V2 Solahart400V2 Solahart405V2 Solahart410V2 Solahart415V2 Installation Manual Solahart PV Systems must be installed and serviced by a suitably qualified person ...

Страница 2: ... 1 Transport 6 4 2 Unpack 7 4 3 Stack 7 5 Mechanical installation 7 5 1 Environment 7 5 2 Tilt angle selection 8 5 3 Mounting Guide 8 5 3 1 Bolted mounting 9 5 3 2 Clamped mounting 10 6 Electrical Installation 14 6 1 Electrical characteristics 14 6 2 Electrical connection 15 6 3 Grounding 16 7 Maintenance 17 7 1 Routine Inspection 17 7 2 PV module cleaning 18 Modified version and date 19 ...

Страница 3: ...oss damage casualty or additional cost caused by improper installation operation use and maintenance of PV modules and systems Solahart reserves the right to update this manual without prior notice 2 Regulations The mechanical installation and electrical connection of PV systems should be performed in accordance with local laws regulations and corresponding international and domestic standards inc...

Страница 4: ...rea or PVmodule storage area It is forbidden to install or use damaged PV modules It is forbidden to repair PV modules by unauthorized personnel including but not limitedto replacing any part of PV modules such as diodes junction boxes connectors etc It is forbidden to plug in connectors of different types and models It is forbidden to expose PV modules to the following substances grease or organi...

Страница 5: ...and be aware of bumps in the corners When installing or repairing the PV system do not wear any metal accessories to avoid the risk of electric shock if it is installed far above the ground please wear a seat belt When operating PV modules in the sun please use insulated tools and wear rubber gloves and protective clothing At the same time in order to avoid the risk of arc and electric shock do no...

Страница 6: ...e connector or make electrical connections in any other way 4 Handling and unpacking If the PV module is not in use please do not open the product packaging The goods should be stored in a dark dry and ventilated place If the PV modules are stored in an uncontrollable environment the storage time must be less than 3 months when the outer packaging of the PV modules is kept intact It is recommended...

Страница 7: ...from colliding and scratching with the cement surface hard object on the ground color steel tile metal corrugated etc When the PV modules are stacked they must be neatly and stably stacked on a horizontal surface and stacked with the glass side facing down and the back sidefacing up At the same time there must be cardboard bedding under the PV modules For example when installing PV modules on the ...

Страница 8: ...tion The tilt angle of a PV module refers to the angle between the surface of the PV module and the ground surface as shown in Fig 1 The power output of a PV module is maximized when it faces the sun directly Fig 1 Schematic diagram of tilt angle For northern hemisphere PV modules shouldpreferably face south For southern hemisphere PV modules should preferably face north For detailed mounting incl...

Страница 9: ...ntraction effect therefore the space between two adjacent PV module frames should be no less than 10mm when mounted For detailed installation methods please refer to the following specifications 5 3 1 Bolted mounting All modules must be securely fastened with at least 4 bolts As shown in Fig 2 Fig 3 Fig 4 Fig 5 and Fig 6 The corresponding mechanical loads are shown in Table 1 Fig 2 Bolt installati...

Страница 10: ...c modules can be installed across the support frame Fig 8 or parallel to the frame of the photovoltaic module Fig 9 When using clamps to install each module must be secured with a minimum of 4 clamps Fig 8 Rails overlapping the long side frame Fig 9 Rails overlapping the short side frame ATTENTION The length of the rack must be longer than the PV module otherwise it should be confirmed by Solahart...

Страница 11: ... shown in Fig 10 and the fringe clamp shown in Fig 11 and Fig 12 The mid clamp has dimensions of a 40 mm b 26 mm c 5 mm d 28 mm Ø 9 mm For module of 182mm wafer the size of mid and fringe clamp must meet a 60 mm The tightening torque is suggested to be 17 23Nm for Class 8 8 screw and bolts Fig 10 Schematic diagram of the mid clamp Fig 11 Schematic cross section of the fringe clamp Fig 12 Schematic...

Страница 12: ...e Dimensions L W H mm Installation method Fig 2 Fig 3 Fig 4 Fig 5 Fig 8 Fig 9 Fig 6 Solahart390V2 Solahart395V2 Solahart400V2 Solahart405V2 Solahart410V2 Solahart415V2 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 1722 1134 30 5400Pa 2400Pa 5400 2400Pa Installation scope 250 400mm 1400 1400Pa Installation scope 200 50mm ...

Страница 13: ...ocation This can be calculated using the following formula Maximum system voltage N Voc 1 TCvoc Tmin 25 Where N number of PV modules in a single string Voc open circuit voltage of each PV module refer to the PV module nameplate or product manual TCvoc temperature coefficient of PV module for open circuit voltage refer to the PV module product manual Tmin minimum ambient temperature ATTENTION Under...

Страница 14: ... positive terminal of one module to the negative terminal of the next module PV modules can be wired in parallel to increase the current byconnecting the positive terminal of one module to the positive terminal of the next module If a module is not connected correctly the bypass diode may be damaged Fig 14 Schematic diagram of electrical connection ATTENTION If one PV module string or PV array is ...

Страница 15: ...of the PV module contains bypass diodes connected in parallel to the string of the PV module The bypass diode in the junction box prevents module degradation due to shading or covering Refer to the junction box diode specification provided in the relevant product datasheet for more details I When the localized hot spot phenomenon occurs in the PV module due to partial shading or coverage the diode...

Страница 16: ...he frame rails havepre drilled holes marked with a grounding sign These holes should be used for grounding purposes and should not be used for mounting the modules 7 Maintenance PV modules must be inspected and maintained regularly especially during the warranty period which is the responsibility of the user This helps to find and figure out problems in time and ensure the safe and effective opera...

Страница 17: ...t has seriously affected the power production the module can be rinsed with waterwithout detergent and use a gentle sponge or brush to clean the surface during the cooler hours of the day Dust must not be scraped or wiped off under dry conditions as this may result in tiny scuff marks For snow removal the PV module surface can be cleaned with a brush with soft bristles For more details on cleaning...

Страница 18: ...064945848 Registered Office 1 Alan Street PO Box 7508 Silverwater 2128 Rydalmere New South Wales 2116 Australia For SERVICE Telephone 1800 638 011 Email us solahart solahart com au or your nearest Solahart Dealer For Sales Telephone 1300 769 475or your nearest Solahart Dealer www solahart com au ...

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