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14

16992200 Rev E

Parts list

  iteM 

PaRt no. 

QtY. 

DesCRiPtion

  iteM 

PaRt no. 

QtY.  DesCRiPtion

FIGURE A - LIFT FRAME DIAGRAM

 8 

16102110

 

2  Clevis Pin, 3/4"x2-1/8"

 9 

16102102

 

 

Cotter Pin, 3/16"x2"

 9.1 

16102112

 

 

Cotter Pin, 5/32"x1-1/2"

 10 

16101164

 

 

Washer, 3/4"

 12 

16102142

 

3  Clevis Pin Kit, 7/8" X 3-1/4"

 16a 

16112101

 

1  Lift Frame, Lower MD

 16b 

16112110

 

1  Lift Frame, Upper MD

 30 

16111406

 

1  Kit, Fastener

  

16112400

 

1  Chain Lift Arm, MD (w/cover)

  

16112402

 

1  Chain Lift Arm Cover Only, MD

 33 

16112510

 

2  Light Bracket

 67a 

16151325

 

1  Fitting, Cyl Lift Port

 70 

16152100

 

1  HPU Cover

 71 

16152110

 

1  HPU Tray

 72 

16153100

 

1  Lift Hose (1/4"x18")

 75 

16154220

 

1  Lift Cylinder (1-1/2"x6"), MD

 87 

16160400

 

1  Harness, Plow Control

 97 

16160700

 

1  Plow Light Kit

 97a 

16160710

 

1  DS Plow Light, Complete

  

16160712

 

1  Housing, DS Light

  

16160730

 

1  Hardware Kit, Light Mounting

  

16160732

 

1  Seal, Light

  

16160734

 

1  Harness, Light Internal w/sockets

  

16160740

 

1  Bulb, H1 High Beam

  

16160742

 

1  Bulb, H7 Low Beam

  

16160744

 

1  Bulb, Park/Turn, Amber

 97b 

16160720

 

1  PS Plow Light, Complete

  

16160722

 

1  Housing, PS Light

  

16160730

 

1  Hardware Kit, Light Mounting

  

16160732

 

1  Seal, Light

  

16160734

 

1  Harness, Light Internal w/sockets

  

16160740

 

1  Bulb, H1 High Beam

  

16160742

 

1  Bulb, H7 Low Beam

  

16160744

 

1  Bulb, Park/Turn, Amber

 110 

16111512

 1 Light Bracket Fastener Kit (8 Screws/Washers/Nuts)

 111 

16101012

 

1  Lift Frame Upper/Lower Fastener Kit, MD

FIGURE B - LINKAGE DETAIL  DIAGRAM

 17 

16112102

 

2  Mount Locking Pin

 18 

16112104

 

2  Spring, Mount Locking Pin

 18a 

16102104

 

 

Washer, 1"

 22a 

16111113

 

2  Foot Pedal, Dual

 23a 

16112111

 

2  Pedal Linkage, MD, Dual

 32a 

16111124

 

2  Snapper Pin, Pedal Lock

 101 

16101001

 

 

Screw, Cap, 3/8-16 x 1.00 SST

 102 

16101002

 

 

Screw, Cap, 3/8-16 x 4.00 SST

 103 

16101003

 

 

Screw, Cap, 3/8-16 x 2.50 ZN

 105 

16101005

 

 

Nut, Nylock 3/8-16

 106 

16101006

 

 

Nut, Nylock 3/8-16 SST

 107 

16101007

 

 

Washer, Flat 3/8 SST

 108 

16101008

 

 

Screw, Cap, 1/4-20 x 1.00 SST

 109 

16101009

 

 

Nut, Nylock, 1/4-20 SST

 112 

16111118

 

4  Roll Pin, 1/4x2.00

FIGURE C - MOLDBOARD DIAGRAM

 1 

16101110

 

1  Trip Pins, MD (Pair)

 2 

16101200

 

2  Trip Spring

 3 

16101220

 

1  Spring Mount Eye Bolt Kit (set of 2)

 4 

16101150

 

1  Pivot Bolt w/grease fitting

  

16101152

 

1  Pivot Bolt Nut

  

16101515

 

2  Grease Fitting

 7 

16101160

 

1  Angle Stop Bolt

  

16101162

 

1  Angle Stop Nut

  

16101164

 

 

Washer, 3/4"

 9 

16102102

 

 

Cotter Pin, 3/16"x2"

 12 

16102142

 

4  Clevis Pin Kit, 7/8" X 3-1/4"

 13 

16122100

 

1  Blade Guide Assembly (pr)

 14 

16103000

 

1  Lift Chain

 15 

16103020

 

1  Lift Chain U-Bolt Kit

 24 

16112200

 

1  A-Frame, MD

 26 

16112210

 

1  Prop Stand Assy, MD (with lift bolt/nut)

 27 

16111212

 

1  Lift Bolt, Prop Stand

 28 

16111214

 

1  Jam Nut, 5/8-11

 29 

16112300

 

1  Pushbar, MD

 31 

16111310

 

1  Jack, A-frame

 34 

16120410

 

1  MD68 Cutting Edge

  

16120520

 

1  90"x3/8" Cutting Edge (MD/HD/TE)

 35 

16120114

 

1  Cutting Edge Fastener Kit (set of 10)

  

16120116

 

1  Cutting Edge Fastener Kit, MD68

 36 

16121410

 

1  MD68 SS Skin

  

16121420

 

1  MD75 SS Skin

 37 

16120110

 

1  Skin Fastener Kit (set of 10)

 38 

16120122

 

2  Crosstube End Cap

 39 

16120157

 

1  Deflector, Rubber, MD/HD/EX75

  

16121156

 

1  Deflector, Contoured MD68

  

16121157

 

1  Deflector, Rubber, MD68

  

16121158

 

1  Deflector, Contoured MD75

 40 

16121256

 

1  Clamp Strip, MD68

  

16121258

 

1  Clamp Strip, MD75

 41 

16121120

 

16  Plow Shoe Washer (1/8")

  

16121140

 

2  Plow Show Linch Pin

  

16121350

 

2  Plow Shoe Assembly, MD

 69 

16151324

 

2  Fitting, Mfd/Cyl Angle Straight

 73 

16153110

 

2  Angle Hose (3/8"x36")

 74 

16154120

 

2  Angle Cylinder (1-1/2"x10"), MD

 104 

16101004

 

1  Screw, Cap, 3/8-16 x 2.00 ZN

 105 

16101005

 

1  Nut, Nylock 3/8-16

FIGURE D - HYDRAULIC POWER UNIT DIAGRAM

 50 

16151000

 

1  HT300 Power Unit Asm

 51 

16151100

 

1  Pump, Gear

  

16159116

 

1  Seal, Pump Shaft

 52 

16151102

 

1  Strainer, Inlet

 53 

16151106

 

1  Spline Coupler, HT

 54 

16151110

 

1  Reservoir Kit (Res/Bolts/Seal/Cap)

  

16159114

 

1  O-ring, Reservoir

 55 

16151112

 

2  Plug, Reservoir

 56 

16151200

 

1  Motor, 1.6kW

 58 

16151302

 

1  Valve, Main Relief

 59 

16151304

 

1  Valve, Angle Cross Over Relief

 60 

16151306

 

1  Valve, Angle Lock

 61 

16151308

 

1  Valve, Lift Check

  

16900010

 

 

Tool, Lift Check Valve Removal

 62 

16151310

 

1  Valve, Lowering

 63 

16151312

 

1  Valve, SA Solenoid

 64 

16151314

 

1  Valve, SB Solenoid

 65 

16151316

 

1  Valve, SC Solenoid

 66 

16151318

 

3  Coil, SA/SB/SC Valves

 67 

16151320

 

1  Fitting, Mfd Lift Port

 68 

16151322

 

2  Fitting, Mfd Angle/Lift Elbow

 69 

16151324

 

5  Fitting, Mfd/Cyl Angle Straight

 76 

16151326

 

1  Breather, Vent

 189 

16151324

 

1  Lift Port 90° Fitting, -4

FIGURE F - HARNESS DIAGRAM

 80 

16160100

 

1  Harness, Truck Relay

 81 

16160110

 

1  Repair Connector, 16160100 Grill Connector

 82 

16160112

 2 Repair Connector, 16160100 Headlight Connector

 83 

16160114

 

6  Relay, Light

 84 

16160200

 

1  Harness, Plow Light

 85 

16160300

 

1  Harness, Truck Control

 86 

16160310

 

1  Repair Harness, 16160300

 88 

16160410

 

1  Relay, Motor

 89 

16160500

 

1  Cable, Battery

 90 

16160508

 

2  Adapter, Battery Terminal

 91 

16160510

 

2  Cap, 16160100/16160300

 92 

16160512

 

2  Plug, 16160200/16160400

 96 

16160520

 

1  Light Toggle Switch

 98 

16160600

 1 Controller

Содержание MD75

Страница 1: ...16992200 Rev E PATENTS PENDING 9049 Tyler Blvd Mentor Ohio 44060 Fax 440 974 0165 Toll Free Fax 800 841 8003 snowdoggplows com...

Страница 2: ...ted gross vehicle and axle weight ratings found on the driver side door corner post of the vehicle and the front and rear weight distribution ratio In some cases rear ballast may be required to comply...

Страница 3: ...nce and service and is the first line of support They have first hand knowledge of your plow and the conditions in your area Be sure to register your plow after purchase at www snowdoggplows com The r...

Страница 4: ...sert the lock pin or padlock through the foot pedal and pedal linkage 5 Retract the jack enough to allow its removal Rotate the jack to disengage from the jack mount plate 6 The jack may also be store...

Страница 5: ...0 TRIP SPRING HARDWARE KIT 5a 2 Eyebolt 5 8 11x4 5b 4 Nut 5 8 11 ZN 5c 2 Washer Lock 5 8 ZN 5d 2 Cap Black Vinyl 6 1 16121200 BLADE GUIDE KIT 6a 2 Blade Guide Orange 24 6b 4 Screw Cap Hex 5 16 18x1 ZN...

Страница 6: ...s as installed have been adjusted for shipping and may need to be readjusted for proper plowing height 10 Install the lights with the light hardware kit 8 Do not route the plow side light harness yet...

Страница 7: ...s be tight and secure Loose connections on the plow circuit can cause overheating component failure or intermittent operation 1 Route the CONTROL HARNESS through the truck grill by the battery and thr...

Страница 8: ...low should be installed between the OEM HARNESS and HEADLIGHT on both the passenger and driver sides The BROWN wire from the adapter should be spliced into the PARKING light circuit The PURPLE wire fr...

Страница 9: ...dy for operation The hydraulic system has been filled at the factory and should be fully operational It is possible that agitation due to the shipping has introduce some air into the oil When operatin...

Страница 10: ...Fasteners and retaining devices for proper installation and tightness Hydraulic cylinders for damage pitting or leakage Hydraulic hoses for wear damage or leakage Replace any damaged hose All electri...

Страница 11: ...11 16992200 Rev E 97b 97a 30 33 33 12 9 110 70 75 72 8 10 9a 32a 16b 16a 67a 111 Figure A Lift Frame Diagram Figure B Linkage Detail Diagram 22a 103 106 107 101 106 107 32a 23a 112 17 18 18a 112...

Страница 12: ...12 16992200 Rev E 29 1 4 9 11 7 74 73 69 41 34 39 40 13 2 3 37 31 26 104 105 13 14 28 27 24 37 35 38 Figure C Moldboard Diagram...

Страница 13: ...ram Hydraulic Power Unit Wiring Figure E Harness Diagram 80 83 85 90 88 89 98 84 SA SB SC ORANGEWIRE GREENWIRE BLUEWIRE BLACKWIRE 3 PLACES REDWIRE BLACKWIRE 50 54 58 67 62 69 59 60 51 52 54 55 66 63 6...

Страница 14: ...3 1 4 13 16122100 1 Blade Guide Assembly pr 14 16103000 1 Lift Chain 15 16103020 1 Lift Chain U Bolt Kit 24 16112200 1 A Frame MD 26 16112210 1 Prop Stand Assy MD with lift bolt nut 27 16111212 1 Lif...

Страница 15: ...on Plow left side moves towards the truck At end of stroke fluid is diverted over the main relief valve at 1900 PSI Lower Button Plow drops until the blade hits the ground or until the cylinder is ful...

Страница 16: ...OTE Full schematics and pin out information can be found online at www snowdoggplows com under Tech Support in the 16992910 service manual Method of Operation Headlights The SnowDogg relay isolation m...

Страница 17: ...n fluid Bleed air from system Slightly loosen fittings to angle cylinders and angle the plow Tighten fittings while fluid is escaping Do this over an absorbent mat or hold a rag over fitting to absorb...

Страница 18: ...CROSS RELIEF valve and clean Replace CROSS RELIEF valve Oil is leaking from cylinders Packing is loose Tighten until leak stops Rods are pitted Polish rods with fine steel wool Replace cylinder Oil sp...

Страница 19: ...parts not furnished by Buyers Products or damage resulting from same parts modified without authorization or damage resulting from same expendable parts cutting edges fluids etc damage resulting from...

Страница 20: ...20 16992200 Rev E 9049 Tyler Blvd Mentor Ohio 44060 Fax 440 974 0165 Toll Free Fax 800 841 8003 snowdoggplows com Buyer Products Co 9049 Tyler Blvd Mentor Ohio 44060...

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