Sno-Way HTV200000 Скачать руководство пользователя страница 18

17

General

 • Before operating, perform a thorough visual 

inspection of the equipment. Look for fluid leaks,
cracked, bent or broken components, loose nuts,
bolts or attachments and proper fluid levels.

 • A clean hydraulic system is essential to long pump 

life and proper performance.

 • When adding oil to the reservoir, wipe the area 

around the filler port clean before removing the
breather cap. Use clean oil and a clean funnel, (DO
NOT use a cloth or rag to strain the oil).

IMPORTANT: 

Hydraulic unit comes from factory

charged with Type 5606. If additional oil is added it
must be compatible with Type 5606. If another type of
oil has been used in the system the same type of oil
must be used for topping off system. Improper
hydraulic fluid can cause operating problems in cold
weather.

 • The operational environment for snow plows is an 

extremely harsh and corrosive one.

 • Ensure all electrical connections are clean and 

tight.

 • To prevent rust from forming, clean and repaint 

exposed metal surfaces.

 • NEVER operate the equipment with the protective 

covers or guards removed.

Periodic Inspection

After approximately every 20 hours of operation perform
the following inspections procedures:

1. Inspect the plow assembly including the sub-frame 

assembly for any damage or excessive wear. Also
inspect all fasteners to insure that they are properly
tightened. If any fasteners are loose re-tighten to the
proper torque (Refer to the Torque Specification Chart in
this manual). Also carefully inspect adjacent area for
damage or wear as well as carefully inspecting all
adjacent fasteners for proper torque.

2. Apply a small amount of light oil to the hitch pins and 

pivots, to pivot pins between the center blade assembly
and the intermediate pivot assembly, between lift and
swing cylinder pivot pins and the lift linkage pivots.

3. Lubricate the wing pivot shafts with a good quality HP 

Lithium based grease.

NOTE: For extremely cold weather plowing, continuous 
sub zero operation, an alternative is to remove the 
grease fittings and fill the grease cavity with SAE 140 
gear oil, and then replace the grease fitting.

Special Fasteners Torques and 
Requirements

IMPORTANT: 

Incorrectly securing fasteners may

result in incorrect operation, excessive wear, and
early failure of plow components. It may also void
your warranty. 

 • ALWAYS check to make sure you are using the 

correct torque specification for the fastener you are
using.

 • DO NOT use any lubricants on the threads of any 

fastener unless specifically called for in the
assembly or maintenance story for that component.

 • NEVER use liquid locking materials, such as 

Locktite™ or Threadmaker™, on any fasteners
unless specifically called for in an assembly or
maintenance story for that component.

Standard Fasteners:

The Torque Specifications Chart on page 24 of this
manual should be used as the guide for fastener torque
requirements for most standard fasteners used on the
plow. 

Standard fasteners with special torque requirements will
be noted in assembly or service stories pertaining to the
specific piece of equipment.

Hydraulic Fittings:

Hydraulic fittings with lock nuts should be assembled with
at least three full turns of the fitting in the port and then the
lock nut should be tightened to 27 lb.-ft.

Wing Cylinder Attaching Fasteners:

Base end and rod end attachment cap screws are always
assembled with the cap screw head UP. 

Always use a nylock nut and only torque the nut to 25 to
30 lb.-ft. DO NOT overtighten these fasteners.
Overtightening of wing cylinder attachment fasteners may
bind cylinder and cause excessive cylinder wear and/or
restrict wing movement.

Bellcrank Assembly to Lift Arm Assembly Fasteners:

Apply Locktite 242™ (Blue) to the threads of the cap
screws and tighten the jam nut to 70 lb.-ft. Then place the
lock nut on the cap screw and tighten to 70 lb.-ft.

MAINTENANCE

Содержание HTV200000

Страница 1: ...OWNER S MANUAL HTV SERIES SNOW PLOW FOR PLOW SERIAL NUMBERS AFTER HTV200000 HTVG100000 97100759B 2003 Sno Way International...

Страница 2: ...To Vehicle 8 Installing The Cylinder Lock Clamp 10 Removing Snow Plow From Vehicle 10 Plow Storage 11 TROUBLE SHOOTING GUIDE 12 Introduction 12 Trouble Shooting Quick Reference General 12 Trouble Sho...

Страница 3: ...Y ALERT messages and how they will appear in this manual NOTE Additional information concerning the equipment or the procedure that may or may not be contained elsewhere in this manual BE AWARE It is...

Страница 4: ...10 m p h when plowing Excessive speed may cause serious injury and damage of equipment and property if an unseen obstacle is encountered while plowing ALWAYS position blade so it does not block path...

Страница 5: ...and the coils for the C valve and F valve Actuating the start solenoid sends current to the power unit motor to cause the power unit to pump hydraulic fluid Hydraulic fluid under pressure is directed...

Страница 6: ...d instead of the D coil Combination Wing Angling Both wings can be moved together using the control switches on the controller Operating the forward combination switch on the controller will extend bo...

Страница 7: ...y light weight HP Lithium based grease 6 For extremely cold weather plowing continuous sub zero operation an alternative is to remove the grease fit tings and fill the grease cavity with SAE 140 gear...

Страница 8: ...force the blade through the hard packed snow and down to the pavement If down pressure decreases results if a valley or low spot is encountered by the blade more down pressure is applied to lower side...

Страница 9: ...to the connector at the end of the plow control harness Turn the hand held controller on after connecting it to the plow control harness 5 If needed the hand held controller can be used to raise or l...

Страница 10: ...arm of the light bar 9 Unlatch the jackstand from its lowered position and rotate the jackstand forward and upward then latch it in transport position with the spring loaded pin IMPORTANT The end of...

Страница 11: ...isconnect the light wiring harness at this time and install the protective caps over the ends of the harness WARNING Always install the cylinder lock clamp when the plow blade is raised and the operat...

Страница 12: ...he snow plow control harness and the power harness Place the vehicle harnesses in a location on the front of the vehicle where they will not be exposed to potential damage and if necessary tie the har...

Страница 13: ...owing information available A Date Snow Plow was originally installed B Power Pack Model Number C Power Pack Serial Number D Controller Serial Number E Blade Model Number F Blade Serial Number G Pump...

Страница 14: ...Dealer Pick up tube filter plugged See Maintenance Section Pick up tube is not submerged in fluid See Maintenance Section Machine failure Refer to Dealer Weak battery and or charging system Refer to...

Страница 15: ...ve sticking Cycle raise and lower system to un stick valve Unit lifts but does not hold second action Dirt or debris in check valve Refer to Dealer Check valve spring broken Refer to Dealer Float DP s...

Страница 16: ...efer to Dealer Crossover relief valve defective or sticking Refer to Dealer Low or no current available at extend or retract solenoid valve Refer to Dealer Angle cylinder defective allowing movement i...

Страница 17: ...ature See Maintenance Section Defective Wing Cylinder Refer to Dealer Dirt or debris in Solenoid Valve Refer to Dealer Blade wings will not hold position fold rearward Defective or dirt debris in Wing...

Страница 18: ...Lubricate the wing pivot shafts with a good quality HP Lithium based grease NOTE For extremely cold weather plowing continuous sub zero operation an alternative is to remove the grease fittings and fi...

Страница 19: ...e pump assembly 1 Lower plow assembly to ground put vehicle in park and turn off engine Turn hand held controller off 2 Remove two 2 self tapping screws from the front of the cover and loosen two 2 ca...

Страница 20: ...in the cylinders 13 Reconnect hydraulic fittings in their correct position and torque to 20 25 lb ft If unit utilizes o ring and jam nut type connectors tighten jam nut to 15 20 lb ft 14 Fill the hyd...

Страница 21: ...ashers must be added add one washer LESS than the amount the disk shoe was off the ground If washers must be removed remove one washer MORE than the amount the wearstrip was off the ground 6 Raise plo...

Страница 22: ...the wing wearstrips and the center wearstrips are not on the ground at all times recheck the position of the wing pivot tubes The tubes must be vertical if they are not vertical the center disk shoe...

Страница 23: ...e plow to the full UP position 2 Place suitable blocking under A frame of plow to allow at least 6 of clearance from the blade to the ground IMPORTANT Make sure to position blocking away from cutting...

Страница 24: ...ply the parking brake and remove the vehicle ignition key Turn hand held con troller off 3 Check to make sure that the spring is installed as illustrated with open end of top loop facing vehicle See F...

Страница 25: ...with asterisk are in lb in Grade 1 Grade 2 Grade 5 5 1 or 5 2 Grade 8 or 8 2 Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb SIZE lb ft lb ft lb ft lb ft lb ft lb ft lb ft lb ft 8...

Страница 26: ...25 HYDRAULIC SCHEMATIC GRAVITY...

Страница 27: ...26 HYDRAULIC SCHEMATIC DOWN PRESSURE...

Страница 28: ...27 WIRING SCHEMATIC GRAVITY...

Страница 29: ...28 WIRING SCHEMATIC DOWN PRESSURE...

Страница 30: ...product misapplication of product abusive use of vehicle and or product failure to properly maintain and service improper repair service or alteration of product and any damage as a result of accident...

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