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10

Installing The Cylinder Lock Clamp

1. Raise the plow to the full UP position and fully extend 

left wing.

2. Turn ignition switch OFF and apply the emergency 

brake. Turn off the hand-held controller.

3. Remove the pin from the cylinder lock clamp. 

4. Position the cylinder lock clamp around the exposed 

(chrome) portion of the lift cylinder and install the pin.
(See Figure 1-2)

Figure  1-2

Removing Snow Plow From Vehicle

Choose a location for the plow storage which will allow the
plow to be removed from the vehicle and not moved after
removal. Also, choose a location which will not allow the
stand to sink into the ground during storage.

1. Drive vehicle to the desired snow plow storage area. 

It is recommended that the plow be stored in a dry, 
protected area.

NOTE: Plow should be thoroughly cleaned of all grime 
and road salt before it is put into storage.

2. Place plow in the vee position.

3. Lower the plow to the ground, put vehicle in park, turn 

off the engine and set the park brake.

4. Remove the hand-held controller from the cab of the 

vehicle. disconnect the plow control harness from the
vehicle control harness at the front of the vehicle, and
connect the hand-held controller to the plow control
harness.

IMPORTANT: 

Disconnect the light wiring harness at

this time, and install the protective caps over the
ends of the harness.

WARNING

 • Always install the cylinder lock clamp when the 
plow blade is raised and the operator is not
engaged in plowing operations. Equipment fail-
ure or inadvertent operation of the control
switches while driving could allow the plow
blade to fall, resulting in serious injury.

 • Ensure engine is OFF and set parking brake 
before installing the cylinder lock clamp. Vehicle
movement, equipment failure, or inadvertent
operation of the control switches during installa-
tion could allow the plow blade to fall, resulting
in serious injury.

FAILURE TO HEED CAN RESULT IN SERIOUS 

INJURY OR DEATH.

SNAP SAFETY PIN

CYLINDER LOCK CLAMP

WARNING

 • Ensure engine is OFF and parking brake is set 
before removing snow plow from vehicle. Vehi-
cle movement, equipment failure or inadvert-
ent operation of the control switches during
removal could result in serious injury.

 • Ensure all personnel are clear of the area sur-
rounding the plow storage location before
angling or lowering the plow to prevent serious
injury.

FAILURE TO HEED CAN RESULT IN SERIOUS 

INJURY OR DEATH

WARNING

When using the hand-held controller to raise or 
lower the plow A-frame, be especially careful of 

movement of the light bar. This occurs during 

raising and lowering of the A-frame on the 

jackstand

FAILURE TO HEED CAN RESULT IN SERIOUS 

INJURY OR DEATH

Содержание HTV200000

Страница 1: ...OWNER S MANUAL HTV SERIES SNOW PLOW FOR PLOW SERIAL NUMBERS AFTER HTV200000 HTVG100000 97100759B 2003 Sno Way International...

Страница 2: ...To Vehicle 8 Installing The Cylinder Lock Clamp 10 Removing Snow Plow From Vehicle 10 Plow Storage 11 TROUBLE SHOOTING GUIDE 12 Introduction 12 Trouble Shooting Quick Reference General 12 Trouble Sho...

Страница 3: ...Y ALERT messages and how they will appear in this manual NOTE Additional information concerning the equipment or the procedure that may or may not be contained elsewhere in this manual BE AWARE It is...

Страница 4: ...10 m p h when plowing Excessive speed may cause serious injury and damage of equipment and property if an unseen obstacle is encountered while plowing ALWAYS position blade so it does not block path...

Страница 5: ...and the coils for the C valve and F valve Actuating the start solenoid sends current to the power unit motor to cause the power unit to pump hydraulic fluid Hydraulic fluid under pressure is directed...

Страница 6: ...d instead of the D coil Combination Wing Angling Both wings can be moved together using the control switches on the controller Operating the forward combination switch on the controller will extend bo...

Страница 7: ...y light weight HP Lithium based grease 6 For extremely cold weather plowing continuous sub zero operation an alternative is to remove the grease fit tings and fill the grease cavity with SAE 140 gear...

Страница 8: ...force the blade through the hard packed snow and down to the pavement If down pressure decreases results if a valley or low spot is encountered by the blade more down pressure is applied to lower side...

Страница 9: ...to the connector at the end of the plow control harness Turn the hand held controller on after connecting it to the plow control harness 5 If needed the hand held controller can be used to raise or l...

Страница 10: ...arm of the light bar 9 Unlatch the jackstand from its lowered position and rotate the jackstand forward and upward then latch it in transport position with the spring loaded pin IMPORTANT The end of...

Страница 11: ...isconnect the light wiring harness at this time and install the protective caps over the ends of the harness WARNING Always install the cylinder lock clamp when the plow blade is raised and the operat...

Страница 12: ...he snow plow control harness and the power harness Place the vehicle harnesses in a location on the front of the vehicle where they will not be exposed to potential damage and if necessary tie the har...

Страница 13: ...owing information available A Date Snow Plow was originally installed B Power Pack Model Number C Power Pack Serial Number D Controller Serial Number E Blade Model Number F Blade Serial Number G Pump...

Страница 14: ...Dealer Pick up tube filter plugged See Maintenance Section Pick up tube is not submerged in fluid See Maintenance Section Machine failure Refer to Dealer Weak battery and or charging system Refer to...

Страница 15: ...ve sticking Cycle raise and lower system to un stick valve Unit lifts but does not hold second action Dirt or debris in check valve Refer to Dealer Check valve spring broken Refer to Dealer Float DP s...

Страница 16: ...efer to Dealer Crossover relief valve defective or sticking Refer to Dealer Low or no current available at extend or retract solenoid valve Refer to Dealer Angle cylinder defective allowing movement i...

Страница 17: ...ature See Maintenance Section Defective Wing Cylinder Refer to Dealer Dirt or debris in Solenoid Valve Refer to Dealer Blade wings will not hold position fold rearward Defective or dirt debris in Wing...

Страница 18: ...Lubricate the wing pivot shafts with a good quality HP Lithium based grease NOTE For extremely cold weather plowing continuous sub zero operation an alternative is to remove the grease fittings and fi...

Страница 19: ...e pump assembly 1 Lower plow assembly to ground put vehicle in park and turn off engine Turn hand held controller off 2 Remove two 2 self tapping screws from the front of the cover and loosen two 2 ca...

Страница 20: ...in the cylinders 13 Reconnect hydraulic fittings in their correct position and torque to 20 25 lb ft If unit utilizes o ring and jam nut type connectors tighten jam nut to 15 20 lb ft 14 Fill the hyd...

Страница 21: ...ashers must be added add one washer LESS than the amount the disk shoe was off the ground If washers must be removed remove one washer MORE than the amount the wearstrip was off the ground 6 Raise plo...

Страница 22: ...the wing wearstrips and the center wearstrips are not on the ground at all times recheck the position of the wing pivot tubes The tubes must be vertical if they are not vertical the center disk shoe...

Страница 23: ...e plow to the full UP position 2 Place suitable blocking under A frame of plow to allow at least 6 of clearance from the blade to the ground IMPORTANT Make sure to position blocking away from cutting...

Страница 24: ...ply the parking brake and remove the vehicle ignition key Turn hand held con troller off 3 Check to make sure that the spring is installed as illustrated with open end of top loop facing vehicle See F...

Страница 25: ...with asterisk are in lb in Grade 1 Grade 2 Grade 5 5 1 or 5 2 Grade 8 or 8 2 Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb SIZE lb ft lb ft lb ft lb ft lb ft lb ft lb ft lb ft 8...

Страница 26: ...25 HYDRAULIC SCHEMATIC GRAVITY...

Страница 27: ...26 HYDRAULIC SCHEMATIC DOWN PRESSURE...

Страница 28: ...27 WIRING SCHEMATIC GRAVITY...

Страница 29: ...28 WIRING SCHEMATIC DOWN PRESSURE...

Страница 30: ...product misapplication of product abusive use of vehicle and or product failure to properly maintain and service improper repair service or alteration of product and any damage as a result of accident...

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