7
Publ. nr 6053.411 0315
Instruction book
SC - TA/CA
CONTENTS
YOUR SMV LIFT- TRUCK ............................................ 2
SAFETY REGULATIONS .............................................. 3
OUTLINE PICTURE OF THE LIFT TRUCK ............. 4
ID-PLATES AND SERIAL NUMBERS ......................... 5
TECHNICAL DESCRIPTION ....................................... 6
CONTENTS ...................................................................... 7
CAB CONTROLS AND INDICATORS
Description ......................................................................... 8
DISPLAY FOR ELECTRONIC SYSTEM
Left-hand panel, Right-hand panel ..................................... 9
BEFORE DRIVING
Adjusting the driver's seat ................................................ 10
Rear panel, steering wheel and the panel
adjustment control, daily maintenance and
service before operating ................................................... 11
Checking the oil level in the engine, checking the
oil level in the gearbox ..................................................... 12
Checking the air indicator ................................................ 12
Checking (topping up) the hydraulic oil level ................. 13
Checking the main circuit switch ..................................... 13
Filling up the fuel, checking the condition of the
tyres and the tyre pressure ................................................ 14
IQAN panel ................................................................. 15-23
Starting the engine ............................................................ 24
Stopping the engine .......................................................... 24
OPERATING
Driving the machine forwards .......................................... 25
Stopping the machine, driving backwards ....................... 26
STEERING AND BRAKING
Steering, the disengaging switch, parking brake ............. 27
Emergency stop, emergency stop engine,
rear emergency exit .......................................................... 28
SLIDING CABIN AND VENTILATION
Sliding cabin, ventilation and cab filter ........................... 29
LIFTING LOADS
Capacity plates ................................................................. 30
Load diagram .................................................................... 31
OPERATING THE BOOM AND SPREADER
Manoeuvring the boom and spreader ............................... 32
THE LAMPS OF THE SPREADER 33
LIFTING AND-DRIVING-WITH-CONTAINERS
Lifting and driving with load, releasing load .............. 34-37
SERVICE/MAINTENANCE
General information ......................................................... 38
TRANSPORT/TOWING
Lifting the machine, towing ............................................. 39
CLEANING
Cleaning the machine, cleaning radiator .......................... 40
CHANGING WHEEL ............................................... 41-43
DISASSEMBLING THE BOOM/SPREADER
Disassambling the spreader,
disassambling the boom .............................................. 44-46
TIGHTENING BOLTED JOINTS
Tightening torque, torque table, tightening wheel
nuts, universal drive shaft ................................................ 47
Differential nuts, engine mounting, gearbox .................... 48
Drive axle suspension, hydraulic pumps,
cab fastening ..................................................................... 49
Counterweights, steer axle ............................................... 50
LUBRICATION .............................................................. 52
Lubrication and maintenance points
General lubrication regulations ........................................ 53
LUBRICATION SPREADER .................................. 54-55
Lubrication of the spreader ......................................... 56-61
LUBRICATION
Lubricating the steer axle, front and rear
section of the boom .......................................................... 56
Boom suspension, the drive shaft, door hinges ............... 61
CHANGING OIL AND FILTERS
Changing and topping up the engine oil,
Changing the turbo filter .................................................. 62
Cleaning the engine oil filter ............................................ 63
Changing gearbox oil and oil filters,
changing the breathing filter ....................................... 64-65
Checking and changing the oil in the drive axle .............. 65
Changing return filter hydraulic oil, changing
hydraulic oil and the breathing filters .............................. 66
Changing fuel filter, bleeding the fuel system ................. 68
Cleaning/changing air filters, safety cartridge ............ 69-70
CHECKING AND OTHER MAINTENANCE
Checking the intake system and battery ........................... 70
Windscreen wiper, checking the cooling system and the
coolant level ..................................................................... 71
Changing the coolant, checking the exhaust system for
leaks .................................................................................. 72
Valve clearance, checking the fuel injector, checking the
fuel system for leaks, ........................................................ 73
Checking the fuel tank, checking the V-belts ................... 74
Boom wear pads, main pads, side guide pads,
checking the boom and weld constructions ................ 75-77
Checking/adjusting steer axle bearing, wheel
bearing, spindle bearing .............................................. 77-78
PARKING BRAKE ........................................................ 79
MAINTENANCE TABLE
Table of inspection hours ............................................ 80-81
MAINTENANCE DATA ................................................ 82
FUEL AND OIL RECOMMENDATIONS
The quality and viscosity of the engine oil ...................... 83
The quality and viscosity of the gearbox oil .................... 84
FUEL AND HYDRAULIC OILS
Diesel fuel, hydraulic oil, gearbox oil, universal
grease, coolant, drive shaft oil, grease for
battery connections ........................................................... 85
HYDRAULICS ............................................................... 86
ELECTRICAL SYSTEM ....................................... 87-115
TECHNICAL DATA ............................................. 116-117
NOTES .................................................................... 118-119
