Smith Cast Iron Boilers GB200 SERIES Скачать руководство пользователя страница 8

Maximum Capacity of Pipe in Cubic Feet of Natural Gas per Hour for Gas Pressures of

0.5 Psig or Less and a Pressure Drop of 0.3 Inch Water Column

(Based on a 0.60 Specific Gravity Gas)

Nominal

Iron Pipe

Size,

Inches

Internal

Diameter,

Inches

Length of Pipe, Feet

10

32
72

132
278
520

1,050
1,600
3,050
4,800
8,500

17,500

20

22
49
92

190
350
730

1,100
2,100
3,300
5,900

12,000

30

18
40
73

152
285
590
890

1,650
2,700
4,700
9,700

40

15
34
63

130
245
500
760

1,450
2,300
4,100
8,300

50

14
30
56

115
215
440
670

1,270
2,000
3,600
7,400

60

12
27
50

105
195
400
600

1,150
1,850
3,250
6,800

70

11
25
46
96

180
370
560

1,500
1,700
3,000
6,200

80

11
23
43
90

170
350
530
990

1,600
2,800
5,800

90

10
22
40
84

160
320
490
930

1,500
2,600
5,400

100

9

21
38
79

150
305
460
870

1,400
2,500
5,100

125

8

18
34
72

130
275
410
780

1,250
2,200
4,500

150

8

17
31
64

120
250
380
710

1,130
2,000
4,100

175

7

15
28
59

110
225
350
650

1,050
1,850
3,800

200

6

14
26
55

100
210
320
610
980

1,700
3,500

1/4"
3/8"
1/2"
3/4"

1"
1-1/4"
1-1/2"
2"
2-1/2"
3"
4"

.326
.493
.622
.824

1.049
1.380
1.610
2.067
2.469
3.026
4.026

Maximum Capacity of Pipe in Thousands of Btu per Hour of Undiluted Liquefied

Petroleum Gases (at 11 Inches Water Column Inlet Pressure)

(Based on a Pressure Drop of 0.5 Inch Water Column)

Nominal

Iron Pipe

Size,

Inches

Length of Pipe, Feet

10

275
567

1071
2205
3307
6221

20

189
393
732

1496
2299
4331

30

152
315
590

1212
1858
3465

40

129
267
504

1039
1559
2992

50

114
237
448
937

1417
2646

60

103
217
409
834

1275
2394

70

96

196
378
771

1180
2205

80

89

185
346
724

1086
2047

90

83

173
322
677

1023
1921

100

78

162
307
630
967

1811

125

69

146
275
567
866

1606

150

63

132
252
511
787

1498

1/2"
3/4"

1"

1-1/4"
1-1/2"
2"

8

FIGURE 2.7: GAS PIPE SIZING TABLES & EXAMPLE 

Example: Boiler Model GB200-4H is to be installed. The distance from the existing gas meter to the installation site is 30
ft. What pipe size must be used? The local utility indicates the heating value of natural gas being supplied is 1000 Btu per
cu.ft. Determine cubic feet of gas per hour for above boiler model:

135,000 Btu per hour 

=  135 cu.ft. per hour

1000 Btu per cu.ft.

1. Find 30 ft. in upper portion of the table for natural gas under "Length of Pipe, Feet" heading.
2. Moving down the column, match required capacity. Higher capacity is acceptable. In our case it is 152 cu.ft.
3. Move to left-hand column "Nominal Iron Pipe Size, Inches," to read required pipe size. In our case it is 3/4".

Minimum pressure required at the gas valve inlet is 5" W.C.
for natural gas and 11" W.C. for propane. Maximum pressure
allowable at the gas valve inlet is 12" W.C. If the gas pres-
sure is above these limits, a pressure regulator must be
installed. If the gas pressure is below these limits, contact the
local utility.

Testing Gas Piping

For any pressure testing in excess of 1/2 psi, the boiler and
its individual shutoff valve must be isolated from the piping
system by disconnecting them and capping the outlet(s). For
any pressure testing equal to or less than 1/2 psi, the boiler
must be isolated from the piping system by closing its manu-
al shutoff valve.

DANGER: Before placing gas piping into service,
carefully test it to assure every joint is gas tight. Bub-
ble test all joints with a soap solution. NEVER TEST
WITH AN OPEN FLAME AS FIRE OR EXPLOSION
WILL RESULT.

Содержание GB200 SERIES

Страница 1: ...Step 1 Locating Setting Boiler 4 Step 2 Installing Steam Piping 5 Step 3 Installing Hydronic Components 5 Step 4 Venting Boiler 6 Step 5 Installing Testing Gas Piping 7 Step 6 Wiring Boiler 9 SECTION...

Страница 2: ...ting sys tem common venting system is likely to be too large for proper venting of appliances remaining connected to it At time of removal of existing boiler the following steps shall be followed with...

Страница 3: ...outside or through a vertical duct each opening must have a minimum free area of one square inch per 4000 Btu hr of gas input Horizontal ducts to the outside must have a minimum free area of one squar...

Страница 4: ...ting flue pipe between draft hood and chimney is as short as possible Observe the following minimum clearances to combustibles 18 on sides alcove at front 28 at top 18 at rear 6 from flue pipe in any...

Страница 5: ...r Check local code requirements if in doubt Discharge piping must be of same size or larger than the relief valve outlet and should be run as short and straight as possible Elbows in the discharge pip...

Страница 6: ...t be maintained The vent damper must be accessible for servicing and checking position indicator If applicable remove hairpin shipping clip which holds damper blade in closed position and observe that...

Страница 7: ...cautions STEP 5 INSTALLING TESTING GAS PIPING Connect the gas piping from the meter to the boiler using a pipe size which will result in a pressure drop of less than 0 3 W C for natural gas or 0 5 W C...

Страница 8: ...6 724 1086 2047 90 83 173 322 677 1023 1921 100 78 162 307 630 967 1811 125 69 146 275 567 866 1606 150 63 132 252 511 787 1498 1 2 3 4 1 1 1 4 1 1 2 2 8 FIGURE 2 7 GAS PIPE SIZING TABLES EXAMPLE Exam...

Страница 9: ...105 C rating Other wise insulation may melt or degrade exposing bare wire NOTE Boiler transformer must not be used to power external accessories i e zone valves relays etc Oth erwise transformer will...

Страница 10: ...tion Sequence for Boilers Equipped with Intermittent Pilot Vent Damper and 400 Series or M M PS804 LWCO FIGURE 2 11 Wiring Diagram Operation Sequence for Boilers Equipped with Standing Pilot Vent Damp...

Страница 11: ...trodes b Set thermostat to no longer call for heat Spark should stop Observe that damper position indicator rotates to the closed position c Set thermostat to call for heat 3 Light the boiler For Mode...

Страница 12: ...es be changed When changing orifices follow the procedures detailed in Section 4 of this manual 9 Start and stop burners several times by raising and low ering the thermostat setting 10 After boiler h...

Страница 13: ...setting 3 Turn off all electric power to the appliance 4 Remove control access panel if applicable 5 Rotate gas control knob clockwise to OFF 6 Wait five 5 minutes to clear out any gas Then smell for...

Страница 14: ...for clean ing Minerals in the water can build up on the heat trans fer surfaces and cause overheating and subsequent fail ure of the cast iron sections NOTE To reduce the risk of fouling the low wate...

Страница 15: ...off position While boiler is still hot drain completely through boiler drain Make sure that all low points in the return line are also completely drained These areas could trap chemicals and dirt 9 C...

Страница 16: ...e 59185 2 3 3 4 21 Low Water Cut Off CG400 50090 1 1 1 1 22 Pigtail 1 4 CG400 61684 1 1 1 1 23 Pressuretrol PA404A 50493 1 17 1 1 24 Press Gauge 0 15 P S I 60268 1 1 1 1 25 Water Gauge 59199 1 1 1 1 2...

Страница 17: ...5 24 V 43VA 50172 1 1 1 1 Honeywell Intermittent Pilot System 5 Pilot Ass y NG Q3451B 72352 1 1 1 Pilot Ass y NG Q3451B 72353 1 Pilot Ass y LP Q3451B 72358 1 1 1 Pilot Ass y LP Q3451B 72359 1 Ignition...

Страница 18: ...18 27 13 12 11 16 17 26 8 5 3 10 4 6 30 14 9 2 15 32 33 20 25 22 23 24 21 FIGURE 1 GB200 GENERAL ASSEMBLY 1 28 31 30 34...

Страница 19: ...19...

Страница 20: ...e living space Flames coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or around the appliance Very high unexplained humidit...

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