Smith Cast Iron Boilers GB200 SERIES Скачать руководство пользователя страница 2

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SECTION 1: INTRODUCTION

The following terms are used throughout this manual to bring
attention to the presence of potential hazards or to important
information concerning the product:  

CAUTION: Indicates a potentially hazardous situation
which, if not avoided, may result in minor injury or prop-
erty damage.

NOTE: Used to notify of special instructions on installa-
tion, operation or maintenance which are important to
equipment but not related to personal injury hazards.

CODE COMPLIANCE
Boiler installations must conform to the requirements of the
authority having jurisdiction or, in the absence of such
requirements, to the National Fuel Gas Code ANSI Z223.1-
latest edition. Where required by the authority having jurisdic-
tion, the installation must also conform to the American Soci-
ety of Mechanical Engineers Code for "Controls and Safety
Devices for Automatically Fired Boilers", ANSI/ASME CSD-1.   

All electrical wiring must be in accordance with National
Electric Code ANSI/NFPA No.70-latest edition and any addi-
tional state or local code requirements. If an external source
is utilized, the boiler, when installed, must be electrically
grounded in accordance with requirements of the authority
having jurisdiction or, in the absence of such requirements,
with the National Electrical Code, ANSI/NFPA No.70-latest
edition. UL listed power limited circuit cable is almost univer-
sally approved for safety controls on heating equipment,
either internally or externally, without protection of conduits or
raceway.

VENTING REQUIREMENTS
When connecting to gas vents or chimneys, vent installations
shall be in accordance with Part 7, Venting of Equipment, of
the National Fuel Gas Code, ANSI Z223.1-latest edition, or
applicable provisions of the local building codes. 

Vent connectors serving appliances vented by natural draft
shall not be connected into any portion of mechanical draft
systems operating under positive pressure.

When two or more appliances vent into a common flue, the
area of the common flue should be at least equal to the area
of the largest flue plus 50% of the areas of the additional flue
or vent connectors.

When existing boiler is removed from common venting sys-
tem, common venting system is likely to be too large for
proper venting of appliances remaining connected to it. At
time of removal of existing boiler, the following steps shall be
followed with each appliance remaining connected to the
common venting system placed in operation, while other
appliances remaining connected to the common venting sys-
tem are not in operation:

1.  Seal all unused openings in common venting system.

2. Visually inspect the venting system for proper size and

horizontal pitch and determine there is no blockage or
restriction, leakage, corrosion and other deficiencies
which could cause an unsafe condition.

3.  Insofar as is practical, close all building doors and win-

dows and all doors between the space in which the appli-
ances remaining connected to the common venting sys-
tem are located and other spaces of the building. Turn on
clothes dryers and any appliance not connected to the
common venting system. Turn on any exhaust fans, such
as range hoods and bathroom exhausts, so they will
operate at maximum speed. Do not operate a summer
exhaust fan. Close fireplace dampers.

4. Place in operation the appliance being inspected. Follow

the lighting instructions. Adjust thermostat so appliance
will operate continuously.

5. Test for spillage at draft hood relief opening after 5 min-

utes of main burner operation. Use the flame of a match
or candle, or smoke from cigarette, cigar or pipe.

6.  After it has been determined that each appliance remain-

ing connected to common venting system properly vents
when tested as outlined above, return doors, windows,
exhaust fans, fireplace dampers and any other gas-burn-
ing appliance to previous conditions of use.

7.  Any improper operation of the common venting system

should be corrected so the installation conforms with
National Fuel Gas Code, ANSI Z223.1-latest edition.
When resizing any portion of the common venting sys-
tem, the common venting system should be resized to
approach the minimum size as determined using the
appropriate tables in Appendix G in the National Fuel
Gas Code, ANSI Z223.1-latest edition.

WARNING: Indicates a potentially hazardous situa-
tion which, if not avoided, could result in death, seri-
ous injury or substantial property damage.

DANGER: Indicates an imminently hazardous situa-
tion which, if not avoided, will result in death, serious
injury or substantial property damage.

Содержание GB200 SERIES

Страница 1: ...Step 1 Locating Setting Boiler 4 Step 2 Installing Steam Piping 5 Step 3 Installing Hydronic Components 5 Step 4 Venting Boiler 6 Step 5 Installing Testing Gas Piping 7 Step 6 Wiring Boiler 9 SECTION...

Страница 2: ...ting sys tem common venting system is likely to be too large for proper venting of appliances remaining connected to it At time of removal of existing boiler the following steps shall be followed with...

Страница 3: ...outside or through a vertical duct each opening must have a minimum free area of one square inch per 4000 Btu hr of gas input Horizontal ducts to the outside must have a minimum free area of one squar...

Страница 4: ...ting flue pipe between draft hood and chimney is as short as possible Observe the following minimum clearances to combustibles 18 on sides alcove at front 28 at top 18 at rear 6 from flue pipe in any...

Страница 5: ...r Check local code requirements if in doubt Discharge piping must be of same size or larger than the relief valve outlet and should be run as short and straight as possible Elbows in the discharge pip...

Страница 6: ...t be maintained The vent damper must be accessible for servicing and checking position indicator If applicable remove hairpin shipping clip which holds damper blade in closed position and observe that...

Страница 7: ...cautions STEP 5 INSTALLING TESTING GAS PIPING Connect the gas piping from the meter to the boiler using a pipe size which will result in a pressure drop of less than 0 3 W C for natural gas or 0 5 W C...

Страница 8: ...6 724 1086 2047 90 83 173 322 677 1023 1921 100 78 162 307 630 967 1811 125 69 146 275 567 866 1606 150 63 132 252 511 787 1498 1 2 3 4 1 1 1 4 1 1 2 2 8 FIGURE 2 7 GAS PIPE SIZING TABLES EXAMPLE Exam...

Страница 9: ...105 C rating Other wise insulation may melt or degrade exposing bare wire NOTE Boiler transformer must not be used to power external accessories i e zone valves relays etc Oth erwise transformer will...

Страница 10: ...tion Sequence for Boilers Equipped with Intermittent Pilot Vent Damper and 400 Series or M M PS804 LWCO FIGURE 2 11 Wiring Diagram Operation Sequence for Boilers Equipped with Standing Pilot Vent Damp...

Страница 11: ...trodes b Set thermostat to no longer call for heat Spark should stop Observe that damper position indicator rotates to the closed position c Set thermostat to call for heat 3 Light the boiler For Mode...

Страница 12: ...es be changed When changing orifices follow the procedures detailed in Section 4 of this manual 9 Start and stop burners several times by raising and low ering the thermostat setting 10 After boiler h...

Страница 13: ...setting 3 Turn off all electric power to the appliance 4 Remove control access panel if applicable 5 Rotate gas control knob clockwise to OFF 6 Wait five 5 minutes to clear out any gas Then smell for...

Страница 14: ...for clean ing Minerals in the water can build up on the heat trans fer surfaces and cause overheating and subsequent fail ure of the cast iron sections NOTE To reduce the risk of fouling the low wate...

Страница 15: ...off position While boiler is still hot drain completely through boiler drain Make sure that all low points in the return line are also completely drained These areas could trap chemicals and dirt 9 C...

Страница 16: ...e 59185 2 3 3 4 21 Low Water Cut Off CG400 50090 1 1 1 1 22 Pigtail 1 4 CG400 61684 1 1 1 1 23 Pressuretrol PA404A 50493 1 17 1 1 24 Press Gauge 0 15 P S I 60268 1 1 1 1 25 Water Gauge 59199 1 1 1 1 2...

Страница 17: ...5 24 V 43VA 50172 1 1 1 1 Honeywell Intermittent Pilot System 5 Pilot Ass y NG Q3451B 72352 1 1 1 Pilot Ass y NG Q3451B 72353 1 Pilot Ass y LP Q3451B 72358 1 1 1 Pilot Ass y LP Q3451B 72359 1 Ignition...

Страница 18: ...18 27 13 12 11 16 17 26 8 5 3 10 4 6 30 14 9 2 15 32 33 20 25 22 23 24 21 FIGURE 1 GB200 GENERAL ASSEMBLY 1 28 31 30 34...

Страница 19: ...19...

Страница 20: ...e living space Flames coming out around the appliance Yellow colored flames in the appliance Stale or smelly air The presence of soot or carbon in or around the appliance Very high unexplained humidit...

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