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10. Replacement work procedure

2-1) Bowl Replacement - Disassembly [AM30]

　

Step 1

To remove the bowl assembly from the product, rotate for approx. 30 degrees
while the lock button is held down. Align the mating mark of the joint and bowl
assembly and pull the bowl assembly down to remove it.

Body

Lock button

Align the mating mark

Mating mark

of the bowl assembly

Mating mark of the joint

Bowl

assembly

[Step 1]

[Step 2]

Rotate for 30

degrees

Pull downward

Joint

Lock button

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Содержание AM30 Series

Страница 1: ...Doc no AMX OMX0019 PRODUCT NAME Mist Separator MODEL Series Product Number AM30 F N 02 F N 03 B C D 2 6 8 J R W Z D ...

Страница 2: ...9 5 Construction Options Replacement parts 10 6 Bowl assembly specifications 11 to 13 7 Assembly of Optional parts 14 8 Operation and Adjustment 15 to 16 9 Troubleshooting 17 10 Replacement work procedure 18 to 21 1 Element assembly 18 to 19 2 Bowl assembly 20 to 21 11 Exploded Drawing 22 12 Dimensions 23 ...

Страница 3: ... equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrectly The assembly operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced 3 Do not service or attempt to remo...

Страница 4: ... failure of the product 3 Prior to using SMC products please read and understand the warranty terms and disclaimers noted in the specified catalog for the particular products 2 Vacuum pads are excluded from this 1 year warranty A vacuum pad is a consumable part so it is warranted for a year after it is delivered Also even within the warranty period the wear of a product due to the use of the vacuu...

Страница 5: ...Chloroform Ethylene chloride Printing ink Methylene chloride Dilution Benzene Coatings Toluene Dry cleaning Paint thinner Acetone Photographic film Methyl ethyl ketone Dry cleaning Cyclohexane Textile industries Ethyl alcohol Antifreeze IPA Adhesives Methyl alcohol Gasoline Kerosene Phthalic acid dimethyl Synthetic oil Phthalic acid diethyl Anti rust additives Acetic acid Methyl ether Ethyl ether ...

Страница 6: ...he number of used auto drains For example in case of two auto drain the compressor need the capacity over 1 5kW 200 L min ANR Set pressure more than 0 1 MPa Selection capacity over 1 5kW 200 L min ANR Set pressure more than 0 1 MPa 4 N C type auto drain should be used under the following requirements to avoid operating failure Operating pressure for AD37 A is 0 15MPa or more Warning 1 Do not drop ...

Страница 7: ...nnection thread 1 8 1 4 3 8 1 2 Torque 7 to 9 12 to 14 22 to 24 28 to 30 Warning 1 Use clean air Compressed air containing chemicals organic solvent synthetic oil or corrosive gas may lead to cause breakage of parts or malfunction 2 Air containing too much moisture may deteriorate the performance Install the refrigerated air dryer or aftercooler before the product 3 Make sure that the operating pr...

Страница 8: ... element is broken 8 Check the bowl regularly Discharge it before it reaches the element Refer to section 8 Operation and Adjustment P15 to P16 for discharging of drain When a resin bowl or a bowl with level gauge is used discharge the drain before the drain reaches the MAX DRAIN LEVEL Caution 1 Check the element periodically and replace it with a new one if necessary If it is found that outlet pr...

Страница 9: ... above ISO12500 1 2007 compliant Condition 1 Outlet side oil mist concentration at the inlet 10mg m 3 ANR Condition 3 Flow capacity inlet pressure inlet temperature and the Inlet side oil mist concentration at the product inlet are stable Condition 4 New element Condition 2 Inlet temperature 25 o C Model Port size Fluid Ambient and fluid temperatures Proof pressure Maximum operating pressure Minim...

Страница 10: ...d for use in Japan Symbol When specifying more than one option indicate the number first and then symbols alphabetically Nil Mist Separator Option Note1 Contents With bracket Float type auto drain N C Float type auto drain N O Symbol Nil B C D Note1 Option in packaged together but not assembled Note for B only When specifying more than one option indicate the number first and then symbols alphabet...

Страница 11: ...nd construction are consistent with the number in 10 Replacement work procedure P18 to 21 and 11 Disassembly Drawing P22 Bowl seal C3SFP 260S 10 Table of replacement part Element assembly Bowl assembly Auto drain N C Auto drain N O Note Option Bracket assemblyNote1 Note Note1 part number part number description AM30 Refer to 6 Bowl assembly specifications P11 to P13 part number description part nu...

Страница 12: ...F 6W A 4 part number Semi standard symbol 6W Thead type C3SF W A Rc G NPT C3SF 2 Z A Thead type C3SF 2 A 4 part number Semi standard symbol 2 Rc C3SF 2J A G C3SFF 2J A NPT C3SFN 2J Z A 4 part number Semi standard symbol 2J Thead type 11 Rc G NPT C3SF Z A Rc G C3SF A 4 part number Semi standard symbol Standard Semi standard symbol 6 Thead type Thead type C3SF 6 A 4 part number Rc C3SF J A G C3SFF J...

Страница 13: ...of pressure is psi and o F Note4 Refer to 4 How to Order P9 for symbol for options and semi standard Appearance and part number Appearance and part number C Note1 8 G NPT AD37N Z A Rc G NPT AD37N 6 Z A 4 part number Semi standard symbol 6 AD37 6 A Thead type G NPT AD37N 2 Z A Rc G NPT AD37N 8 Z A Semi standard symbol 8 AD37 8 A 4 part number Thead type 12 Rc G NPT C3LF 8 Z A 4 part number Semi sta...

Страница 14: ...Bowl seal Refer to 11 Disassembly Drawing P22 Note3 Z in 4 Part number indicates standard specifications The unit of pressure is psi and o F Note4 Refer to 4 How to Order P9 for symbol for options and semi standard Appearance and part number Semi standard symbol 8 Rc G NPT AD38N 8 Z A 4 part number AD38 8 A Thead type 13 Semi standard symbol Rc G NPT AD38N Z A Semi standard symbol 6 Rc G NPT AD38N...

Страница 15: ... drawing on the left Fix bracket B with the two set screws included in the package Refer to the table below for the tightening torque Groove Product Bracket A Bracket B Finger Bottom of the body the package Refer to the table below for the tightening torque Bracket B Set screw 2pcs Mist separator Tools Tightening torque AM30 Phillips screwdrive 0 75 0 2 N m 14 Mist separator Tools Tightening torqu...

Страница 16: ...charge the drain following the correct method below Rotation type After discharging the drain tighten the drain cock to the opposite direction by hand until the seal inside seals correctly Use of a tool can damage the product AM30 With drain cock and barb fitting push type Polycarbonate nylon bowl PUSH drain discharge Drain cock With drain cock and barb fitting Drain cock OPEN drain discharge AM30...

Страница 17: ...the drain will not discharge properly To discharge the auto drain by hand follow the procedure below After discharging the drain rotate the drain cock to the opposite direction by hand to close the drain valve Use of a tool can damage the product AM30 Auto drain OPEN drain discharge Drain cock 16 ...

Страница 18: ... opened P11 to 13 2 The product is not mounted correctly Install the drain exhaust so that it will face vertically downward 3 Foreign matter is caught at the main valve of the auto drain Remove the dust by manual drain discharge P15 to 16 4 Main valve of the auto drain is broken Replace the bowl assembly P20 to 21 5 Drain piping is long or I D of the piping is small Back pressure is applied Be sur...

Страница 19: ...To remove the joint from the body rotate for approx 30 degrees with the lock button held down Align the mating mark of the body and joint and pull down the bowl assembly to remove it Hold the element as shown below and pull upward to remove the element assembly Hold the element Align the mating mark Mating mark of the body Body Step 1 Element assembly Step 1 Pull upward Mating mark of the joint Lo...

Страница 20: ...oint until the lock button meets the body groove approx 30o Step 2 Step 1 Correct direction to insert the element Align the arrow marks in the groove of the joint Element assembly Assemble Step 1 Assemble Body Lock button Align the mating mark Mating mark of the joint Mating mark of the body Position of the lock button and the arrow mark Confirm the lock button is locked to the flute of the produc...

Страница 21: ...approx 30 degrees while the lock button is held down Align the mating mark of the joint and bowl assembly and pull the bowl assembly down to remove it Body Lock button Align the mating mark Mating mark of the bowl assembly Mating mark of the joint Bowl assembly Step 1 Step 2 Rotate for 30 degrees Pull downward Joint Lock button 20 ...

Страница 22: ...tton is held down rotate the bowl assembly so that the lock button meets the groove of the joint approx 30o Body Lock button Step 1 Rotate for 30 degrees Joint Bowl Align the mating mark Mating mark of the bowl assembly Mating mark of the joint Lock button Bowl assembly Step 1 Assemble Confirm the lock button is locked to the flute of the product before it pressurizes it Note Bowl assembly 21 ...

Страница 23: ...11 Exploded Drawing 1 Exploded drawing of AM30 1 Element assembly Body 2 Bowl seal I N OUT AM30 22 4 Bowl assembly Joint 3 Bowl seal 22 ...

Страница 24: ...th drain cock With drain guide With drain guide PC PA bowl Metal bowl Metal bowl with level gauge PC PA bowl Barb fitting 23 Model P A B C D E G J M N Q R S T U V AM30 1 4 3 8 53 178 1 21 5 26 5 30 35 26 5 41 35 25 6 5 13 71 2 3 32 Semi standard Bracket mounting dimensions Auto drian semi standard bowl Model B B B B B B B B B AM30 219 8 219 8 219 8 186 6 184 9 180 6 185 1 200 6 205 1 Auto drain Se...

Страница 25: ...ku Tokyo 101 0021 JAPAN Tel 81 3 5207 8249 Fax 81 3 5298 5362 URL https www smcworld com Note Specifications are subject to change without prior notice and any obligation on the part of the manufacturer 2019 SMC Corporation All Rights Reserved ...

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