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HGM9560 BUS TIE MAINS PARALLEL UNIT

HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013-12-30 Version 1.0 Page 6 of 51

1 OVERVIEW

HGM9560

Bus Tie Mains Parallel Unit is designed for manual/auto parallel system which

composed by gensets and one-way/multi-way mains. It allows automatic start/stop and parallel

running function. It fit with LCD display, graphic display, optional Chinese, English and other

languages interface, and it is reliable and easy to use.

HGM9560

Bus Tie Mains Parallel Unit has multiple running states when it is parallel with mains:

Genset output fixed active power and fixed reactive power; Mains peak lopping; Provide fixed

power to mains;

Load takeover; No-break return to mains supply.

The powerful 32-bit Microprocessor contained within the unit allows for precision parameters

measuring, fixed value adjustment, time setting and set value adjusting and etc..Majority

parameters can be configured from front panel, and all parameters can be configured by USB

interface (or RS485) to adjust via PC. It can be widely used in all types of automatic genset

parallel system with compact structure, simple connections and high reliability.

Содержание HGM9560

Страница 1: ...HGM9560 Bus Tie Mains Parallel Unit USER MANUAL Smartgen Technology...

Страница 2: ...http www smartgen com cn http www smartgen cn Email sales smartgen cn All rights reserved No part of this publication may be reproduced in any material form including photocopying or storing in any m...

Страница 3: ...ication of notation used within this publication SIGN INSTRUCTION NOTE Highlights an essential element of a procedure to ensure correctness CAUTION Indicates a procedure or practice which if not stric...

Страница 4: ...TIPLE MAINS OPERATION 19 6 PROTECTIONS 20 6 1 WARNING ALARMS 20 6 2 TRIP AND STOP ALARMS 21 6 3 TRIP ALARM 22 7 WIRING CONNECTION 23 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 26 8 1 CONTENTS...

Страница 5: ...HGM9560 BUS TIE MAINS PARALLEL UNIT HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 5 of 51 13 TYPICAL APPLICATION 46 14 INSTALLATION 48 15 USB 50 16 FAULT FINDING 51...

Страница 6: ...ins Parallel Unit has multiple running states when it is parallel with mains Genset output fixed active power and fixed reactive power Mains peak lopping Provide fixed power to mains Load takeover No...

Страница 7: ...ows 3 phase voltage current power parameter and frequency of Bus mains Mains Bus Line voltage Uab Ubc and Uca Line voltage Uab Ubc and Uca Phase voltage Ua Ub and Uc Phase voltage Ua Ub and Uc Phase s...

Страница 8: ...tage environment Event log real time clock scheduled start stop generator can be set as start genset once a day week month whether with load or not Accumulative total electric energy A and B Users can...

Страница 9: ...upply output Flexible Relay Output 3 7A DC28V power supply output Flexible Relay Output 4 7A AC250V volts free output Flexible Relay Output 5 7A AC250V volts free output Flexible Relay Output 6 7A AC2...

Страница 10: ...Slow flashing Slow flashing Trip Alarm Slow flashing Slow flashing Shutdown Alarm Off Fast flashing Trip and Stop Alarm Off Fast flashing Running indicator illuminated from crank disconnect to ETS wh...

Страница 11: ...alarm Bus Close Open Can control bus to switch on or off in Manual mode Mains Close Open Can control mains to switch on or off in Manual mode Up Increase 1 Screen scroll 2 Up cursor and increase value...

Страница 12: ...egative total active power positive and negative reactive power positive and negative total reactive power positive and negative apparent power total apparent power power factor positive and negative...

Страница 13: ...Espanol Clear users accumulation Can clear total electric energy A and B Parameter setting including as following Mains setting Timer settings Battery setting Bus settings Breaker settings Input port...

Страница 14: ...nance Synchronization setting Return Mains setting Start Delay Form 3 Use to scroll settings to contirm settings form 4 to return to previous menu form 1 Stop Delay Timers setting Battery setting Bus...

Страница 15: ...Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 15 of 51 Start Delay 00008 Form 6 Use to scroll settings to enter settings form 4 to return to previous menu form 1 Stop Delay NOTE Pressi...

Страница 16: ...en achieved bus close signal will be initiated and the bus will be paralleled with the mains Once the bus has synchronized to the mains the power will be ramped off the bus 5 If the number of the sync...

Страница 17: ...al running press Bus Close Button 1 If mains switch didn t close then bus close relay activate 2 If mains switch already closed the controller will adjust speed and voltage to synchronize bus with mai...

Страница 18: ...Manual Stop Operation 1 Stop mode is selected by pressing the button a LED besides the button will illuminate to confirm the operation a If mains switch didn t close then bus open relay activate b If...

Страница 19: ...r to the remaining loads If more than one mains supply returns at the same time then the 9560 with the highest priority will take control of the generators and affect a no break changeover back to the...

Страница 20: ...troller detects that the Mains Breaker Fail is not configured in the input port it will initiate a warning alarm 5 Digital Input When the digit input port is set as User Configured and the action sele...

Страница 21: ...nitiate a trip and stop alarm 5 Mains Under Voltage When the controller detects that the mains voltage has fallen below the pre set value it will initiate a trip and stop alarm 6 Mains ROCOF When the...

Страница 22: ...ion signal within the pre set synchronization time it will initiate a trip alarm 3 Bus Breaker Fail When the controller detects that the Bus Breaker Fail is not configured in the input port it will in...

Страница 23: ...y If wire length is over 30m better to double wires in parallel Max 20A fuse is recommended 3 COM Output 7 8 2 5mm2 Connected with B 4 Aux output 7 1 5mm2 B is supplied by 3 point rated 16A 5 Aux outp...

Страница 24: ...shielding wire is recommended its single end earthed 27 MSC CAN H 0 5mm2 28 MSC CAN L 0 5mm2 33 RS485 Impedance 120 shielding wire is recommended its single end earthed 34 RS485 0 5mm2 35 RS485 0 5mm...

Страница 25: ...y coil of current transformer rated 5A 50 Mains CT B phase sensing input 1 5mm2 Externally connected to secondary coil of current transformer rated 5A 51 Mains CT C phase sensing input 1 5mm2 External...

Страница 26: ...ay from mains normal to abnormal 6 Volt Trans PT 0 1 0 0 Disable 1 Enable 7 Over Voltage 0 200 120 Setting value is mains rated voltage s percentage and return value default 116 and delay value defaul...

Страница 27: ...set 5 Under Frequency 0 200 95 6 ROCOF 0 1 00 Hz s 0 20 Setting value is rate of change of frequency ROCOF action default trip and stop and delay value default 0 1s can be set 7 VECTOR SHIFT 0 20 0 6...

Страница 28: ...0 30 s 0 10 Current Transformer 0 1 0 0 Disable 1 Enable 11 CT Ratio 5 12000 5 500 The ratio of external CT 12 Insufficient Capacity Delay 0 1800 s 20 When the controller detects that the bus power pe...

Страница 29: ...Open to active 3 Arming 0 2 2 0 From paralleling 1 Always 2 Never 4 Active Actions 0 3 3 0 Warn 1 Trip and stop 2 Trip 3 Indication 5 Active Delay 0 20 0 s 2 0 Time from detecting active to confirm 6...

Страница 30: ...nts Setting 0 50 15 Mains Closed See form 3 2 Active Type 0 1 0 0 Closed to active 1 Open to active Flexible Output Ports Flexible Output Port 1 1 Contents Setting 0 239 44 Bus OK See Form 2 2 Active...

Страница 31: ...an 0 1Hz then the frequency will be synchronized If the frequency difference is smaller than 0 1Hz then the phase will be synchronized 5 Voltage Difference 0 30 V 3 The voltage difference between bus...

Страница 32: ...ust and control before paralleling 19 MSC Number 1 32 2 20 Too Few Modules Action 0 2 1 Action Type 0 No Action 1 Warn 2 Trip 21 Baud Rate 0 3 1 0 500KBit s 1 250KBit s 2 125KBit s 3 50KBit s 22 Sched...

Страница 33: ...ion when bus is normal 45 Reserved 46 Mains OK Action when mains is normal 47 Synchronizing Action when controller is synchronizing 48 Common Alarm Action when genset common warning common shutdown co...

Страница 34: ...Mains Inactive 126 Mains Over Freq 127 Mains Over Volt 128 Mains Under Freq 129 Mains Under Volt 130 Phase Sequence Wrong 131 Mains Loss of Phase 132 229 Reserved 230 Stop Mode Action in stop mode 23...

Страница 35: ...ents of probably condition output S1 output port 1 is active Close when probably condition output S1 is active inactive close when active disconnect when inactive Contents of probably condition output...

Страница 36: ...s are illuminating when input is active 6 Panel Lock All buttons in panel is inactive except and there is in the right of first row in LCD when input is active 7 8 Reserved 9 Inhibit Auto Stop In Auto...

Страница 37: ...tically 31 Remote Start On Demand In Auto mode when the input is active all genset that need to be parallel will start according to the priority and calling other generator according to the load 32 Re...

Страница 38: ...ns may happen NOTE Maximum set value must over minimum set value in case that the condition of too high as well as too low will happen NOTE When setting the warning alarm please set the correct return...

Страница 39: ...ch close open test and check if the mains switch is normal then open the mains switch if it is ok 5 Start the HGM9560 controller manually when the bus is normal perform bus switch close open test and...

Страница 40: ...BUS TIE MAINS PARALLEL UNIT HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 40 of 51 11 MAINS PARALLEL 11 1 BUS CONTROL MODE Output preset active power reactive power and power...

Страница 41: ...bove the power setpoint the generator bus will supply the extra load in order to maintain the mains input at the predefined level mains peak lopping mode If the power value is set as a negative number...

Страница 42: ...HGM9560 BUS TIE MAINS PARALLEL UNIT HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 42 of 51 11 3 LOAD TAKEOVER MODE...

Страница 43: ...HGM9560 BUS TIE MAINS PARALLEL UNIT HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 43 of 51 11 4 AMF MODE Automatic mains failure mode No break return to mains supply...

Страница 44: ...HGM9560 BUS TIE MAINS PARALLEL UNIT HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 44 of 51 11 5 ISLAND MODE...

Страница 45: ...HGM9560 BUS TIE MAINS PARALLEL UNIT HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 45 of 51 12 TYPICAL DIAGRAM HGM9560 Typical Diagram...

Страница 46: ...ns Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 46 of 51 13 TYPICAL APPLICATION Single Set Communication Note Bus CT is a non issue for single set communication and the bus power can be obtained fr...

Страница 47: ...MAINS PARALLEL UNIT HGM9560 Bus Tie Mains Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 47 of 51 MultiSet Communication Note Bus CT is important for multi set communication so make sure that it is s...

Страница 48: ...s positive and negative input ports in order to prevent charge disturbing the controller s normal working 2 Output And Expand Relays CAUTION All outputs of controller are relay contact output type If...

Страница 49: ...SUE 2013 12 30 Version 1 0 Page 49 of 51 4 Withstand Voltage Test CAUTION When controller had been installed in control panel if need the high voltage test please disconnect controller s all terminal...

Страница 50: ...Parallel Unit ISSUE 2013 12 30 Version 1 0 Page 50 of 51 15 USB Users can set the controller s parameters and monitor the controller s status via the test software which provided by Smartgen company...

Страница 51: ...own Alarm in running Check related switch and its connections according to the information on LCD Check programmable inputs Genset running while ATS not transfer Check ATS Check the connections betwee...

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