Smart Sensor Model AS850 Скачать руководство пользователя страница 8

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2.4  Working temperature condition
Material thickness and sound velocity will change along with tempera-
ture. In normal measurement, environment temperature impact can be
ignored.
The transducer is made of propylene material, considering the protec-
tion of the transducer and its precision we recommend that the surface
temperature of the hardware/workpiece should not over 60

, otherwise

the transducer can not put into use.
Operation temperature: 0~40

Relative humidity: <90%RH
Hardware/workpiece/material temperature: <60

Do not apply in violent vibration / erosive material.
Avoid impact and humidity.

3. Operation procedure:
3.1 Before measurement
(1) Connect the transducer with the main unit, press ON/OFF to turn on,
LCD display full screen for 0.5 second with backlight,then vertical bar 
is displayed twice circularly, meanwhile the main display area show
0000 to 9999 progressively.After that, LCD display the last applied 
sound velocity with registered memory unit, indicating the gauge is 
ready for use. 

(2) Sound velocity selected & adjustment
Press “VEL” to enter sound velocity interface, press “VEL” again, you 
can select reserved velocity data by pressing  “       ”  or  “       ” with the 
word “VEL” blinking on LCD ; If you need to adjust sound velocity data,  

Full screen

Last applied sound velocity 

& registered unit

     The standard of selecting the angle between the crosstalk segregating 
board of the transducer and axis of the measured part is up to material 
curvature. For bigger pipe diameters, choose vertical orientation between 
the crosstalk segregating board of the transducer and axis of the measured 
pipe, and for the smaller ones, two measurement should be performed, one 
with the axis of pipe perpendicular, another is parallel, and the smaller of 
two displayed values should then be taken as the thickness at that point.

4.5 Complex shape material

 

 

 

For complex shape material measurement, please refer to the 4.4,

    

 

 

 

 

 

 

   

 

the smaller of the two reading should then be taken as the thickness.

 

   

 

 

 

 

 

 

 

 

 

 

4.6 Non-parallel surface

 

 

To get a satisfying ultrasonic response, the surface must have its one

 

   

 

 

 

 

 

 

 

 

measuring side parallel with another, otherwise will obtain wrong result.

 

 

 

 

 

 

 

 

 

4.7 Influence of the material temperature

 

   

 

 

The size & sound velocity of material will change with the temperature,

 

   

 

   

 

 

 

 

 

when the precision is critical, please make measurement in 2 samples

 

 

   

 

 

 

     

of the material under the same temperature to determine the proper

 

 

 

 

 

 

   

 

 

reading resulting from the temperature. When taking measurement

 

 

 

 

 

 

 

for steel parts in high temperature, this method may be adopted to

 

 

   

 

  

 

 

 

 

   

obtain the correct reading.

 

 

 

4.8 High acoustic reduction material

 

 

 

 

For materials in fiber, poriferous or big granular, acoustic dispersion

 

   

 

 

 

 

 

 

 

will cause the energy attenuation that may result in abnormal readings

 

 

 

 

 

 

 

   

 

(practically the reading less than the actual thickness), in this case, the

 

 

 

 

 

 

 

   

 

 

material is not suitable for the gauge.

   

 

 

 

 

 

4.9 Reference sample block

 

 

 

For calibration for the gauge, a given thickness or sound velocity of

    

 

 

 

 

   

 

 

 

 

 

the material is very import. Calibration needs at lest one referring stan-

 

   

 

 

 

   

 

 

 

dard sample block. This gauge is provided with a 4.0mm sample block

 

 

 

 

   

 

   

 

 

on the front cabinet, please see for calibration operations.

 

 

 

 

 

 

 

 

In different material & situation, only one sample block may not

      

 

   

 

 

 

 

 

 

 

satisfy every calibration. The more similar sample block, the more exact

 

 

  

 

 

 

 

 

 

 

reading obtained. Ideally, referring block is a group of different thickness

 

 

 

 

     

   

 

and same material, by calibrating to the referring block, the effect of var-

 

 

 

 

   

 

 

 

 

   

iation of sound velocity will be minimized. To get the most exact measure,

   

 

 

 

 

 

 

 

 

 

 

 

a set of referring block is very important.

 

   

 

   

 

Содержание Model AS850

Страница 1: ...Ultrasonic Thickness Gauge Instruction Manual Model AS850 ...

Страница 2: ......

Страница 3: ...ty due to transportation damages incorrect use or operation manipulation alterations or repair attempts without warranty card invioce 7 2 Non warranty list LCD battery probe sample block plastic case coupling agent 8 Table of sound velocity Sound velocities of common materials Aluminum Zinc Silver Glod Tin Iron Steel Brass Copper SUS Acrylic resin Water 20 Glycerinl soluble glass 2670 3530 4430 54...

Страница 4: ...arget material See the diagram below 01 14 Hardware Display driver Transmitting Receiving Feedback wave C P U LCD display Keypad Counter Hi frequency oscillator 6 3 Cleaning the cabinet Do not use solvent alcohol for cleaning which erode the cabinet LCD window brush and sweep only with a moist cotton cloth 6 4 Cleaning the sample block Because of coupling agent should be put on the sample block du...

Страница 5: ...he coupling agent should be used in proper way typic cally a single droplet of agent is sufficient It is important to use proper coupling agent low viscosity agent the provided agent machining oil is suitable for smooth surface For rough veritcal aluminum surface high viscosity agent like glycerin and lubrication grease is applicable All kinds of coupling agent is available in local market you can...

Страница 6: ...e of propylene long period use will cause the surface of transducer became more rough which will decline the sen sitivity lead to the wrong reading Please polish the surface with sand paper or whetstone to assure the smoothness and parallel If the reading still unsteady the transducer should be replaced with new one 5 5 CAL function CAL calibration is used to calibrate the unit with the standard b...

Страница 7: ... the sound velocity slight different To reach the exact reading the referring block has similar structure as the hardware In comment measurement you check the sound velocity on the table stated on this manual instead of taking calibration for the referring block However this table just for reference sometimes the sound vel ocity will be different cause by different physical chemical factors The so...

Страница 8: ...axis of pipe perpendicular another is parallel and the smaller of two displayed values should then be taken as the thickness at that point 4 5 Complex shape material For complex shape material measurement please refer to the 4 4 the smaller of the two reading should then be taken as the thickness 4 6 Non parallel surface To get a satisfying ultrasonic response the surface must have its one measuri...

Страница 9: ...OFF to turn off the unit If no any operation for 2 minutes the gauge will turn off automaticly and the back light function will be cancelled 4 Measurement Tips 4 1 Cleaning surface Before measuring the dust dirt rusting and grease etc that adheres on the hardware workpiece must be removed off and cleaned 4 2 Decreasing the roughness of surface Too rough surface may result in measure error fault re...

Страница 10: ...elocity and save in current velocity memory unit Measuring the thickness Adjusting actual thickness Velocity read out 1 Keep pressing STORE for 2 seconds to enter save thickness data mode LCD display THICKNESS mm icon with first memory unit If the first memory unit is not being registered so LCD will display 0 0 2 Press or to select your desired memory unit 1 10 3 After picked up the memory unit i...

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