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V

ICTORY 

II 

VHS Models

18

An automatic air vent is used to remove air from the sys-
tem. It should be installed in the top of the boiler as shown
in Figure 15. If system pressure needs further control, add
an additional tank in parallel with original tank or install a
larger capacity tank. Use appropriate size tank for volume
of water in system. See chart for boiler’s volume.

4. Cold Water Fill

Pressure reducing (fill) valve and shut-off valve should be
installed.

5. Relief Valve Discharge Piping

Use same size or larger piping than valve outlet. Must ter-
minate 6" minimum from floor with a plain (no threads)
end. Place a bucket under pressure relief valve discharge.
Make sure discharge is always visible. DO NOT hard-pipe
to drain piping.

6. Providing Protection from Freezing

Anti-freeze is sometimes used in hydronic heating systems
to protect against freeze-up in the event of power failure or
control shutdown when the building is unoccupied. It
should be recognized that unless the building is kept
above freezing temperature by some means, the plumbing
system is not protected. Two types of anti-freeze may be
used: ETHYLENE GLYCOL, used in automobiles, has
desirable properties, but is toxic. Its use may be prohibited
when system water/glycol solution is in contact with a
potable water vessel (as an indirect hot water heater with
built-in heating coils). PROPYLENE GLYCOL is used in 
the quick-freeze food industry; it is practically non-toxic. Its 
use may be permitted when system solution is in contact 
with a potable water vessel. When anti-freeze must be
used, inhibited propylene glycol is recommended. Useful
information on the characteristics, mixing proportions, etc.
of glycol in heating systems is given in Technical Topics
No. 2A, available from the Hydronics Institute, 34 Russo
Place, Berkeley Heights, NJ 07922. Consult glycol manu-
facturers for sources of propylene glycol.

7. Water Treatment

A good water treatment program will not only extend the
useful life of this boiler but it will also save much of the
time and expense of repairs made necessary by pre-
ventable occurrences. A reputable water treatment compa-
ny should be consulted to evaluate and determine the best
overall treatment program for your boiler equipment.

PIPING A HEATING - COOLING SYSTEM TO A WATER
BOILER AND CHILLER

Figure 16 illustrates a method of piping a heating-cooling sys-
tem to a water boiler and a chiller. Hand valves (shown) or
automatic valves must be installed to prevent circulation of
chilled water in the boiler or hot water in the chiller.

The air control system and pressure control system must
operate with chiller only, or the boiler only, being valved to the
piping system. Separate control devices on the boiler and
chiller may be used, or a single set of air and pressure con-
trols on the common piping may be preferred.

If the boiler is used to supply hot water to heating coils in air
handling units, flow control valves or other devices must be
installed to prevent gravity circulation of water in the coils dur-
ing the cooling cycle.

OPERATING INSTRUCTIONS, BASIC
1. Filling and Venting Water Systems

A. Fill the system with water. Vent or purge of air.
B. Fire the boiler as soon as possible (see following warn-

ing and instructions) and bring water temperature in
the system.

C. Vent air and add water as needed to achieve operating

pressure on boiler gauge. Pressure must be between
approximately 12 psi (cold water) and 25 psi at water
temperature setting of high limit control, for boilers
equipped with 30 psi relief valves. Boilers rated for a
higher pressure and equipped with a matching relief
valve may operate at a higher pressure, but no higher
than 5 psi below the relief valve opening pressure.

D. Check for and repair any leaks before placing system

in service.

BEFORE FIRING BOILER, make these checks:
1. System is full of water. Air is vented or purged.
2. Relief valve is installed in accordance with ASME Boil-

er and Pressure Vessel Code, Section IV. Valve open-
ing is not closed or reduced in size.

3. Venting is installed according to instructions under

“FLUE GAS VENTING REQUIREMENTS”.

4. All wiring is completed, following applicable wiring dia-

grams.

5. Using soap solution, check for gas leaks in all gas pip-

ing from meter to boiler pilot and manifold. DO NOT
use open flame.

2. Initial Start

Safe lighting and other performance criteria were met
when testing various gas manifold and control assemblies
used on the Victory

II 

Series Boilers under the ANSI

Z21.13- latest edition.

Boiler Water Content

Model 

Pounds 

Gallons

VHS-30

17.5

2.1

VHS-60

24.75

3.0

VHS-90

32.00

3.8

VHS-120

39.25

4.7

VHS-150

46.50

5.6

VHS-180

53.75

6.4

Figure 16.

Содержание VHS-180

Страница 1: ...is under positive pres sure when it is connected to the outdoors with 3 diameter pipe Leakage from this system can be hazardous and if not avoided can result in death or serious injury In addi tion to...

Страница 2: ...b Gas Type 2000 3000 4000 5000 6000 7000 8000 9000 10000 Orifice Size for Sea Level Orifice Sizes for High Altitudes Includes 4 Reduction for Each 1000 Feet Elevation Feet Orifice sizes indicated for...

Страница 3: ...ces so fueled shall not be installed in an above grade under floor space or basement unless such loca tion is provided with an approved means for removal of unburned gas Consult Chapter 5 of the 1994...

Страница 4: ...g with a minimum FREE air passage area of 1 square inch per 1000 Btuh of total appliances input IF BOILERS ARE INSTALLED ADJACENT TO OTHER FUEL BURNING EQUIPMENT THE AREA OF FREE OPENINGS MUST BE APPR...

Страница 5: ...mble Part Numbers and more information B Vertical Venting Figure 7 shows typical vertical venting A fire stop is required for each ceiling and floor penetration An existing chimney see Figure 8 may be...

Страница 6: ...Ft Altitudes 5500 to 7000 Ft Altitudes 7000 to 10 000 Ft Altitudes Equivalent Length of each 90 Elbow Ft Max Equivalent Length Ft VHS 30 30 30 30 6 2 60 90 and 120 VHS 150 30 30 15 6 2 VHS 180 30 15 1...

Страница 7: ...of Snow Line Knowledge of local conditions will reveal the maximum height that repeated snowfalls accumulate to The height should be used as the SNOW LINE Definition of Snow Line Knowledge of local co...

Страница 8: ...VICTORY II VHS Models 8 Figure 7...

Страница 9: ...VICTORY II VHS Models Figure 8 9...

Страница 10: ...to an unlined masonry chimney If a masonry chimney is exposed to the outdoors on one or more sides below the roof line exposed chimney it must be re lined with a UL listed metallic liner system See Ta...

Страница 11: ...ey height VHS 180 and connector length restrictions 10 9 1999 edition 2 Connector may have to be upsized to 6 diameter to meet requirement of 10 9 Additional National Fuel Gas Code Boiler Gas Applianc...

Страница 12: ...VICTORY II VHS Models 12 Figure 9...

Страница 13: ...VICTORY II VHS Models Figure 10 13...

Страница 14: ...dix C of National Fuel Gas Code ANSI Z223 1 latest edition C The boiler and its gas connection must be leak tested before placing the boiler in operation Use liquid soap solution for all gas leak test...

Страница 15: ...sizes see dimensions on page 2 Shut off valves are recommended 2 Circulating Systems Victory II boilers are equipped with a water circulating pump mounted to the return water connection on the boiler...

Страница 16: ...VICTORY II VHS Models 16...

Страница 17: ...VICTORY II VHS Models Figure 14 Figure 15 Piping Arrangement 17...

Страница 18: ...er equipment PIPING A HEATING COOLING SYSTEM TO A WATER BOILER AND CHILLER Figure 16 illustrates a method of piping a heating cooling sys tem to a water boiler and a chiller Hand valves shown or autom...

Страница 19: ...9 Set thermostat to desired setting 10 If appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service or gas supplier To Turn Off Gas to Appliance 1 Set therm...

Страница 20: ...ports are on top of main burner tube C Main Burner Ignition Checkout and Pilot Adjustment 1 The pilot flame must not smother or snuff out when tested as follows a Main burner ignition from cold start...

Страница 21: ...This section must be brought to the attention of the owner by the installer so that the owner can make the necessary arrangements with a qualified service agency for the periodic care and maintenance...

Страница 22: ...d on burners to collect any foreign material in cleaning flues 1 Remove control box see instruction under Safety Check See Figure 20 2 Remove jacket top 3 Remove inducer assembly 4 Remove flue collect...

Страница 23: ...OR CONTINUES TO RUN NATURAL GAS S8600F IGNITION SPARK CONTINUES PILOT VALVE REMAINS OPEN UNTIL SYSTEM IS RESET SPARK GENERATOR OFF MAIN VALVE OPENS MODULE MONITORS PILOT FLAME NO NO NO NO YES YES YES...

Страница 24: ...e blower motor 8 Check voltage 120V at motor connector Replace defective motor 9 Defective transformer 9 Replace Aquastat 10 Defective gas valve 10 Replace BURNERS WILL NOT SHUT OFF CAUSE REMEDY 1 Def...

Страница 25: ...nd venting system 4 Condensation trap is not full of water 4 Check and fill with water 5 Venting system is physically damaged 5 Check carefully and repair Also see Venting System Regular Inspection 6...

Страница 26: ...ystem b Visually inspect the venting system for proper size and horizontal pitch and determine there is no blockage or restriction leakage corrosion and other deficiencies which could cause an unsafe...

Страница 27: ...SLANT FIN CORPORATION Greenvale N Y 11548 Phone 516 484 2600 FAX 516 484 5921 Canada Slant Fin LTD LTEE Mississauga Ontario www slantfin com...

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