background image

9. Failures

Table 2 gives an overview of possible malfunctions and their causes. 
If you are unable to rectify the malfunction, please contact SKF Ser-
vice Center. 

 



WARNING!

Working on products that have not been disconnected from the 
power supply can cause serious injury or death to persons. Ins-
tallation, maintenance, and repair work may only be carried out 
by qualiied experts on products that are not connected to a 
power supply. The supply voltage must be turned off before any 
product components are opened.

 



WARNING!

Centralized lubrication systems are under pressure when they 
are being operated. Centralized lubrication systems must there-
fore be depressurized before starting installation, maintenance, 
or repair work and before making any changes to the system.

Table 2

Failure analysis and remedy

Problems

Possible cause

Remedy

No lubricant discharged from 
injector

Problem with connection

Check the tightness of the seal on the line and the connectors

Minimum lubricant level for the feed pump 
reached

Check the lubricant level in the feed pump and reill if necessary

A piston is not working

No pneumatic feed

Check the connection on the pneumatic feed
Check the pneumatic pressure and adjust if necessary

Defective solenoid valve

Check the solenoid valve is functioning correctly and if necessary replace 
it.

Defective sensor

Check the sensor is functioning correctly and replace if necessary

The carriage is blocked

Defective piston

Check the piston functions correctly

Mechanical blockage

Manually move the carriage to check that no external elements are 
blocking it. Remove any foreign element that could prevent the carriage 
from working correctly.
Check that the rail and the linear bearing guide function correctly.

No pressure in the system

Zero pneumatic pressure

Check that the pneumatic feed valve is open and open if necessary.
Check the pneumatic pressure and adjust if necessary

Lubricant leak on the roller nipples Incorrect head-nipple alignment

Check the alignment and make adjustments as necessary

Deformed or damaged nipples on rollers

Replace the nipples

No lubrication

Nipple blocked (old conveyor or unit in 
extreme temperatures)

Clean or replace the nipples
Check the other nipples at the same time.

Injector illed incorrectly.

Check that the grease has no air bubbles
Check that the feed pump and the injector function correctly.

NOTE

You must not dismantle the product or parts of the product 
during the warranty period. Doing so invalidates all warranty 
claims.

All other work relating to installation, maintenance, and repair 

must only be carried out by SKF Service.

Only original SKF spare parts may be used. It is prohibited for 

the operator to make alterations to the product or to use non 
original spare parts and resources.

24

Содержание GVP-S-049-1

Страница 1: ...eration manual GVP S 049 1 Grease injection lubrication system Date of issue December 2016 Form number 951 130 450 S049 1 Read manual prior to installation or use of this product Keep manual nearby fo...

Страница 2: ...353 Or an SKF Service Centre the addresses of which are given on our website lubrication france skf com www skf com lubrication Contents Imprint 2 Service 2 General 3 Information concerning the EC De...

Страница 3: ...ronment All safety instructions must be respected by person exposed to these risks The safety instructions must be communicated to all other persons Instructions attached directly to the equipment suc...

Страница 4: ...to transmit in electro nic format the relevant technical documentation in response to a reasoned request by the competent national authorities The person empowered to draw up the declaration is the t...

Страница 5: ...rective 2014 34 EU NOTE All SKF products may be used strictly respecting the instructions described in this brochure or the operating instructions 1 2 Authorized personnel The products described in t...

Страница 6: ...1 5 Warranty The instructions do not contain any information on the warranty This can be found in the General Conditions of Sales which are available at www skf com lubrication 6...

Страница 7: ...lubrication systems The lubrication properties of the lubri cants in question must be considered 2 2 Selection of lubricants NOTE You must observe the machinery manufacturer s information on the lubr...

Страница 8: ...For speciications on transportation sto rage processing and dangers to the use and the environment for the lubricant refer to the material safety data sheet provided by or available from the lubricant...

Страница 9: ...m with cylinder and injection head A pick up system for the lubrication of the rollers A roller proximity sensor A pneumatic feed pump with a lubricant reservoir of 8 kg equipped with a quick connecto...

Страница 10: ...switch detects the roller to be lubricated B Detection of the roller A signal is sent to the control unit which triggers an injection cycle The pick up system moves forward to the roller to be lubrica...

Страница 11: ...g valve 2 Air pressure gauge 3 PVP 3 pump 4 Lubricant pressure gauge B Air treatment unit 1 Sectional valve 2 Regulator ilter 3 Pressure switch 4 Pressure gauge D Injection system 1 Cylinder injector...

Страница 12: ...ing and maintenance instructions for the operator must be observed when carrying out all installation work on machines 4 1 Positioning and installation The GVP lubrication system must be protected fro...

Страница 13: ...nector for tube OD 8 mm 4 3 Hydraulic connection A pump type PVP 3 with integrated reservoir is directly mounted on the system and supplies lubricant to the lubrication system There is no hydraulic co...

Страница 14: ...s are improperly connected substantial material or personal damage my be the consequence NOTE For the product speciic electric data see the relevant documen tation If you do not have access to this do...

Страница 15: ...equal adjustment may cause material damage to the lubrication system due to misalignment Loosen the four fastening screws from the langes pos A ig 9 Loosen the counter nut pos B ig 9 of the adjustment...

Страница 16: ...en the pneumatic feed is shut off and the chain stopped Manually move the roller pick up system so that the pick up rol lers pos A ig 10 be almost in contact with the chain roller Adjust with the corr...

Страница 17: ...the storage of SKF products 5 3 1 Storage of lubrication units Ambient conditions dry dust free environment storage in well ventilated dry area Storage time 24 months max Permitted air humidity 65 Wa...

Страница 18: ...ounter nuts Pull the tab of the limit switch to reset it Put back the cover of the GVP unit 6 2 2 Function test of the GVP unit The functions of the GVP unit are tested from the AEP3 control unit The...

Страница 19: ...riage comes back to its initial position The GVP unit is then in its initial position When the limit switch is triggered the tab is drawn in 2 ig 13 Pull the tab out to reset the limit switch 6 4 1 Ma...

Страница 20: ...volume Each injector has two reversible metering stops ig 14 one is mounted in the injector the other delivered separately NOTE A number of washers screwed on the injector indicate the mete red volum...

Страница 21: ...tering volume in the cylinder The side of the stop for the metering volume must point towards the injector Put the O ring 10 1 2 ig 19 on the metering stop 1 ig 19 Insert the cylinder head in the inje...

Страница 22: ...e product back into operation refer to the infor mation in the sections Installation and Commissioning of this manual 7 2 Permanent shutdown All country speciic legal guidelines and legislation on the...

Страница 23: ...at they function properly and to avoid risks right from the startup all joints and connections should be checked to make sure that they are pro perly itted Table 1 GVP system maintenance Elements Freq...

Страница 24: ...orrectly and if necessary replace it Defective sensor Check the sensor is functioning correctly and replace if necessary The carriage is blocked Defective piston Check the piston functions correctly M...

Страница 25: ...g 1 cm3 Operating temperature 5 to 45 C Lubricant grease NLGI grade 2 Chain max speed 10 m min Pneumatically driven pump PVP 3 Air feed pressure 8 bar max Pressure ratio 7 1 Flow rate 0 7 to 3 cm3 str...

Страница 26: ...GVP910 Rod end for carriage cylinder 17 3 AC 4203 1 Air pressure regulator 18 1 AC 3732 1 Pneumatic cylinder carriage ISO 6432 25 stroke 250 mm 19 2 AC 4197 Proximity switch pneumatic cylinder carria...

Страница 27: ...13 11 12 31 29 28 14 24 10 26 23 22 25 16 18 28 32 31 33 19 20 21 30 19 21 17 15 27 17 17 8 3 4 5 6 7 33 9 1 2 Fig 20 Spare parts GVP S 049 1 27...

Страница 28: ...ublication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of the use of the information contained herein PUB 951 130 450 S049 1 EN Decembe...

Отзывы: