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18 

  OPERATING INSTRUCTIONS….cont

 

Loading the welding wire: 

 

Open the door of the Wire Feed Unit and lift up the wire reel cover. 

Retaining Nut 

 

Fit  the  welding  wire  over  the  spool  holder  so  that  the  wire  will  feed  from  the    
bottom of the roll.  

 

Refit the retaining nut, and secure in place by tightening it (turn anti-clockwise). 

Feeding the welding wire: 

Before feeding the wire, you should ensure that the correct wire feed rollers are fitted. 
To check / change the roller: 
    

Pull the pressure adjustment knob on the wire feed  motor forwards so it takes 

 

the pressure off of the tension arms, (see picture on page 20). 

 

Loosen and remove the roller retaining screw. 

 

The size of the roller should be clearly marked on the side. 

 

Change as required by simply pulling the roller from the roller shaft. 

 

To refit the roller ensure that the 2 roller drive pins line up with the 2 holes on 
the roller. 

19 

  OPERATING INSTRUCTIONS….cont

 

The wire can now be fed through the torch: 
 

 

Remove the shroud from the torch by rotating the shroud clockwise and pulling 
at the same time. 

 

Remove the MIG contact tip. 

 

Pull both pressure adjustment knobs on the wire feed motor forwards so it takes 
the pressure from the tension arms (see above, left).

 

 

Remove the free end of the MIG wire from the side of the wire spool, trim off the 
distorted end of the wire with a pair of wire cutters; 

Hold the wire carefully as it 

will try to unwind from the spool. 

 

Feed the wire through the inlet guide spring, over the wire feed rollers and into 

 

Refit and tighten the retaining screw to secure the roller in place. 

 

Roller Retaining Screw 

Roller 

Drive Pins 

Inlet Guide Spring 

Guide Tube 

Roller 

Tension Arm 

Pressure Adjust Knob 

Pressure Adjust Knob 

Содержание HG4500

Страница 1: ...r supplier offers a disposal facility please use it or alternatively use a recognised re cycling agent This will allow the recycling of raw materials and help protect the environment FOR HELP OR ADVIC...

Страница 2: ...that the HG4500 Mig Arc Inverter Welder SIP Part No 05776 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2004 108 EC EMC Directive 2011 65 EU...

Страница 3: ...13 Technical Specification 14 Contents and Accessories 15 Getting to Know Your Welder 17 Operating Instructions 24 Maintenance 25 Troubleshooting 26 Wiring Diagram 27 Exploded Drawing Welding Inverte...

Страница 4: ...lication other than that for which it was designed This welder was designed to supply electric current for Mig or Arc welding If you are unsure of its relative applications do not hesitate to contact...

Страница 5: ...mains sock et STAY ALERT Always watch what you are doing and use common sense Do not operate the welder when you are tired or under the influence of alcohol or drugs DISCONNECT THE WELDER FROM THE MAI...

Страница 6: ...ore cleaning or servicing etc Be alert at all times especially during repetitive monotonous operations Don t be lulled into a false sense of security Use of improper accessories may cause damage to th...

Страница 7: ...r grounded metal reduces the body sur faces electrical resistance enabling dangerous and possibly lethal currents to flow through the body Never allow live metal parts to touch bare skin or any wet cl...

Страница 8: ...y purging and inserting with nitrogen carbon dioxide or wa ter filling just below working level A container with unknown contents should be treated as if it contained combus tibles see previous paragr...

Страница 9: ...ted materials are involved welding should be carried out in a well ventilated area and the operator should always be alert to fume build up Areas with little or no ventilation should always use a fume...

Страница 10: ...by the operator that common sense and caution are factors which cannot be built into this product but must be applied Leaving a confined space you must shut off the gas supply at the source to pre ven...

Страница 11: ...use an RCD with portable products that are 05776 HG4500 3 PHASE Warning Never connect phase wires to the earth terminal Only fit an approved plug and the correct rated fuse If in doubt consult a quali...

Страница 12: ...utside the scope of this manual any claims deemed to be outside the scope of the warranty may be subject to charges Including but not limited to parts labour and carriage costs Failure to regularly cl...

Страница 13: ...lace the torch Mig tip regularly good electrical contact between the tip and wire is essential REPLACING THE LINER Remove the liner nut from the torch Pull the old liner completely out Hold the torch...

Страница 14: ...electrode securely into the electrode holder Switch the welder on Select the ARC welding mode press the arrow button up on the welding selector switch Set the amperage control to match your electrode...

Страница 15: ...130 170 Note The above is a guide only always try a short weld test at the setting selected It is normal to make minor adjustments to achieve the required weld The welder should be set to a specific...

Страница 16: ...nel Select MAN Select gas type CO2 or MIX Argon CO2 Select wire size 0 8mm 1 0mm or 1 2mm Set the Weld Voltage Wire Speed Current Control and the inductance by turn ing the appropriate controls Press...

Страница 17: ...in to the mains supply and turn it on Set the mode selector switch to Mig mode Lay the mig torch out as straight as possible OPERATING INSTRUCTIONS cont Caution Ensure that no body parts are in line w...

Страница 18: ...g the roller from the roller shaft To refit the roller ensure that the 2 roller drive pins line up with the 2 holes on the roller 19 OPERATING INSTRUCTIONS cont The wire can now be fed through the tor...

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