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16 

  OPERATING INSTRUCTIONS….cont 

Fig.14 

Set at 90˚ 

Fig.15 

Fig.13 

Setting the vice to an angle other than 90°: 

 

1.  Remove  the  fixed  vice  jaw  by  loosening  and  removing  the  two  cap  head  bolts 

(Fig.13,A).  

2.  Place the fixed vice jaw over the left hand bolt holes (Fig.16,C).  

3.  Screw the cap head bolts down but do not tighten them just yet, adjust the fixed 

vice  jaw  to  the  required  angle  on  the  scale,  once  adjusted  re-tighten  the  cap 

head bolts. 

Fig.16 

   OPERATING THE VICE 

Setting The Vice to 90°: 

 

1.  Remove  the  fixed  vice  jaw  by  loosening  and  removing  the  two  cap  head  bolts 

(Fig.13,A).  

2.  Place the fixed vice jaw over the right hand bolt holes (Fig.14,B).  

3.  Screw the cap head bolts down but do not tighten them just yet, adjust the jaw to 

90

˚

 on the scale (located on the rear of the bed), once adjusted tighten the cap 

head bolts fully. 

Fig.17 

Set at 45˚ 

21 

  MAINTENANCE INSTRUCTIONS….cont 

Fig.8 

Remove 

Fig.9 

Fig.10 

Blade tension is important for the correct operation of the bandsaw; the blade tension 

should be set between 700-900kgs. 

 

To  set  the  blade  correctly  without  using  a  blade  tension  gauge,  take  the  following 

steps. 

 

1.Disconnect the bandsaw from the mains supply. 

2.Open the blade guard by sliding up and removing the removable cover (Fig.8)  

3.Remove the two thumbscrews screws on the blade guard (Fig.9 & Fig.10). 

4.Tension the blade slightly to take any slack off the blade. 

5.Turn the Blade tensioning knob in a clockwise direction, one and a half turns or two 

full turns, this will equal approximately 800kgs of blade tension. 

6.Close the blade guard etc. and connect to the mains supply. 

7.Run the bandsaw between 2-3 minutes so the blade can seat correctly. 

8.Stop the bandsaw and disconnect from the mains supply. 

9.Open the blade guard and loosen the blade until it just begins to slacken. 

10.Tighten  the  blade  so  it  becomes  straight  between  the  blade  pulleys,  and  all  the 

slackness has gone. 

11.Turn the Blade tensioning knob approximately two full turns, this should now be ten-

sioned correctly. 

Содержание 01594

Страница 1: ...ke the packaging to the local amenity tip and place into the appropriate recycling bin Never dispose of electrical equipment or batteries in with your domestic waste If your supplier offers a disposal...

Страница 2: ...tal Cutting Bandsaw 1ph SIP Pt No 01594 12 Metal Cutting Bandsaw 3ph SIP Pt No 01595 Conforms to the requirements of the following directive s as indicated 2006 95 EC Low Voltage Directive 2006 42 EC...

Страница 3: ...8 Electrical Connection 9 Guarantee 10 Technical Specifications 10 Contents Accessories 11 Getting to Know Your Bandsaw 13 Assembly Instructions 14 Operating Instructions 20 Maintenance Instructions 2...

Страница 4: ...rs etc If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you Before operating the bandsaw always check no parts are broken and that...

Страница 5: ...r replace faulty damaged parts WARNING Only operate on a level and stable surface WARNING RISK OF ELECTRIC SHOCK Do not expose the bandsaw to water spray rain dripping water or moisture of any kind PR...

Страница 6: ...achine is in operation failure to do this can lead to personal injury ALWAYS use adequate roller stands for supporting longer and heavier materials ALWAYS use the correct blade using the correct tpi b...

Страница 7: ...rs which cannot be built into this product but must be ap plied SAFETY INSTRUCTIONS cont and safest performance ALWAYS wear approved eye and ear protection when operating the machine If any dust is pr...

Страница 8: ...the same or marked Always secure the wires in the plug terminal carefully and tightly Secure the cable in the cord grip carefully Connecting to the 3 phase power supply The 3ph bandsaw comes with no...

Страница 9: ...CAL CONNECTION cont Warning Never connect any phase wires to the earth terminal of the plug or bosrd Only fit an approved plug with the correct rated fuse If in doubt consult a qualified electrician N...

Страница 10: ...178mm Rectangle 45 120 x 125mm 120 x 125mm Rectangle 90 178 x 305mm 178 x 305mm Blade speed 22 33 45 65 mtr min 22 33 45 65 mtr min Blade size 2362 x 0 9 x 19mm 2362 x 0 9 x 19mm Motor power 1 5HP 1 1...

Страница 11: ...3 6A Transformer TC AC400 230 24v Limit switch SQ1 QKS7 250V 10A Current breaker QF1 DZ47 63 2P 10A Interlocking switch SQ2 QKS8 250V 10A Current breaker QF2 DZ47 63 2P 2A Start SB XB2 BE101 Current...

Страница 12: ...n lit the machine is ready for operation 2 Coolant pump switch Turns the coolant pump on off 3 Start button Turns the machine on 4 Stop button Turns the machine off 5 Emergency stop button Interrupts...

Страница 13: ...4 Hard spots or scale on the material 5 Blade installed backwards 6 Insufficient blade tension 7 Work hardened material especially stain less 1 Replace with a lower tpi blade 2 Reduce speed 3 Increase...

Страница 14: ...d compressed air to clean the bandsaw this can cause metal fillings to go into the guide bearings and other parts of the bandsaw Always remove the metal fillings from the blade guides after use Wipe t...

Страница 15: ...chine will have the bow weight pre set if you need to adjust the bow weight then follow the steps below 1 Disconnect the mains from the supply 2 Ensure the bow is at its lowest position 3 Turn the hyd...

Страница 16: ...Fig 10 Blade tension is important for the correct operation of the bandsaw the blade tension should be set between 700 900kgs To set the blade correctly without using a blade tension gauge take the fo...

Страница 17: ...the blade as this will warp and stretch the blade TENSIONING THE BLADE MAINTENANCE INSTRUCTIONS 17 OPERATING INSTRUCTIONS cont Note We recommend the use of water soluble coolant this will prolong the...

Страница 18: ...secured and the blade has been lowered just above the material The hydraulic cylinder has an adjustable rate of de scent it can be adjusted by turning the knob Fig 6 A clockwise to slow down the rate...

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