background image

1

INSTRUCTIONS FOR TC50A SERIES

Pneumatic Tool Process Controller

(International Patents Pending)

10039.7.16.03
10041.7.16.03

Form ZCE721
Date  2005March22/A
Page 1 of 56

Printed In U.S.A.

TABLE OF CONTENTS

I.

Introduction

II.

Electrical Safety

III.

Installation & Air Supply

IV.

Tool Compatibility

V.

Set-Up “MAIN MENU”

VI.

Programming “Pset MENU”

VII.

Inputs / Outputs

VIII. Networking
IX.

Service & Warranty Service

X.

Adjustments

I.

INTRODUCTION & OVERVIEW

The 

TC50A

 controller sold by Sioux Tools, Inc. has been

developed to address the industry need for a controller that
provides NIST traceable torque validation (date and time
stamped), is easy to program and is available with common
network-ready hardware using industry standard protocols.

The 

TC50A

 provides precise torque control as well as multiple

parameter set capability and “poka-yoke” error proofing to
standard pulse and impact tools.

Compact in design, the 

TC50A

 provides operator feedback via

a large digital display and tri-color LED’s for fastener counting,
parameter set identification and joint condition status. There are
OK / NOK indicators for finished cycle or batch evaluation and
an audible (108 db) alarm for out-of-spec conditions. With eight
parameter sets allowing different counts and application set-
ups, one tool can be set to perform various applications using
its full torque range saving time and installation costs. One or
more tools can be attached to a single controller to cover a
broad torque range or for repair station applications.

The 

TC50A

 controller is compatible with all major brands of

industrial pulse tools and is available to control tools ranging
from 1/4" drive to 1" sq drive; regardless of torque requirement.
The standard software program controls pulse tools (any non-

shut off pulse tool; no need for shut-off, trim valves or pulse
pack adjustments) and impact wrenches.

The 

TC50A

 is available with optional software programs to

control direct-drive stall air tools such as clutch operated tools
and tube-nut wrenches.

II.

ELECTRICAL SAFETY

The issue of operator safety is of maximum importance from
both the attitude of ergonomic comfort as well as electrical
safety.

ALWAYS INSURE THAT THE POWER CORD IS PLUGGED
INTO A GROUNDED OUTLET THAT CONFORMS TO NA-
TIONAL ELECTRIC CODE STANDARDS.

The 

TC50A

 controller operates from a wide range of electrical

supply voltage. It will operate from an input range of 100 VAC to
240 VAC and is self adjusting. The power consumption of the
controller is less than 1 amp at 110 VAC. The chassis as well as
the enclosure is grounded through the power cord. The internal
power requirements of the 

TC50A

 controller are at or below 12

VDC and employs a CE approved power supply that is UL
listed.

DO NOT DEFEAT THE GROUNDING PIN ON THE PLUG OR
SUBSTITUTE A CABLE THAT DOES NOT CONFORM TO THE
POWER AND SAFETY REQUIREMENTS OF THE SYSTEM.

Содержание TC50A Series

Страница 1: ...full torque range saving time and installation costs One or more tools can be attached to a single controller to cover a broad torque range or for repair station applications The TC50A controller is...

Страница 2: ...built in transducer to control and error proof up to 8 applications Should you desire to control existing tools with the TC50A and the tools are shut off type you will first need to adjust the shut of...

Страница 3: ...s to include the use of REHIT as an error By turning this feature off the controller will ignore any rehit condition CYCLE DELAY This setting will determine the off time between the end of one run dow...

Страница 4: ...owing errors RE HIT A RE HIT is determined to have occurred whenever the tool is applied to a pre tightened fastener An NOK will be displayed Cross thread Whenever the fastener cross threads into the...

Страница 5: ...indicated by the controller not automatically accepting a reading If you have first determined that the supply air pressure and volume is sufficient 90 psi 50 scfm proceed with the following FLOW SIG...

Страница 6: ...T 500 000 CAL TRANSDUCER UNITS NM CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER CAL COMPLETE SETUP PSET 01 TGTQ 000 NM LEARN TGTQ RUN TOOL LEARN REHIT RUN TOOL LEARN PREVAIL RUN TOOL LEARN FREERUN RUN TOOL...

Страница 7: ...THE HIDDEN KEY UNDER THE EPRO LOGO TO ACCESS MENU CAL CORRECT TQ 000 0 NEW TQ 000 0 MENU CHANGE DISPLAY CHANGE DISPLAY UP TGTQ DWN TQ MENU LOCK OUT LOCK OUT UP OFF DWN ON MENU REHIT STATUS REHIT UP OF...

Страница 8: ...nen ein oder mehrere Werkzeuge angeschlossen werden um einen breiten Drehmomentbereich abzudecken oder um Ersatzwerkzeugvorrichtungen f r den Fall einer Reparatur zur Verf gung zu stellen Der TC50A Co...

Страница 9: ...sse zu erzielen Der TC50A 2 H F kann die meisten wenn nicht gar alle Sto werkzeuge ansteuern die das Leistungsverm gen des TC50A bersteigen Der TC50A erfordert keine Ausschaltvorrichtung keinen Signal...

Страница 10: ...n Sie mit dem Werkzeug einen Bearbeitungsvorgang durch damit der Controller die Verbindungscharakteristik w hrend des Herunterfahrens der Befestigungsvorrichtung lernt LEARN CURVE RUN TOOL KURVE LERNE...

Страница 11: ...rter gedr ckt bis das System das Werkzeug ausgeschaltet hat SET JOINT TYPE VERBINDUNGSTYP EINSTELLEN Die Auswahl wird anhand des Verbindungsgrads getroffen Wenn die Befestigungsvorrichtung freilaufend...

Страница 12: ...tte der Platine an der Seite des Controllers kann ber ein Remote Operator Interface ROI Teile Nr 10140 auf die folgenden Funktionen zugegriffen werden Zyklus Zur ckweisungs Anzeigelampe UP Taste Aufw...

Страница 13: ...chtet wird und fest sitzt Der Einstellbereich dieser Schraube von ganz hineingedreht bis ganz hinausgedreht betr gt 6 bis 7 Umdrehungen Die WERKSEINSTELLUNG ist 4 Umdrehungen hinausgedreht nachdem die...

Страница 14: ...YCLE COUNTER COUNT 500 000 CAL TRANSDUCER UNITS NM CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER CAL COMPLETE SETUP PSET 01 TGTQ 000 NM LEARN TGTQ RUN TOOL LEARN REHIT RUN TOOL LEARN PREVAIL RUN TOOL LEARN...

Страница 15: ...endet wenn der Drehmoment Messwert nicht der Methode entspricht mit der die Anlage die Verbindung pr ft Geben Sie den Drehmomentwert des Drehmoment Kontrollger ts in die Zeile NEW TQ XXX X ein Hierdur...

Страница 16: ...dientemente del INSTRUCCIONES PARA LA SERIE TC50A Controlador de procesos para herramientas neum ticas Patentes internacionales pendientes 10039 7 16 03 10041 7 16 03 NDICE I Introducti n II Precaucio...

Страница 17: ...2 H F para obtener mejores resultados TC50A 2 H F es capaz de controlar todas o la mayor a de las herramientas de impulsi n a niveles superiores de los que produce TC50A TC50A es capaz de controlar y...

Страница 18: ...UN TOOL APRENDER CURVA OPERAR HERRAMIENTA En este ltimo paso con el transductor todav a en la herramienta ponga en marcha la herramienta en la aplicaci n El controlador aprender las caracter sticas de...

Страница 19: ...sin arandelas ni empaques o si se trata de una aplicaci n de buj as seleccione el par metro HARD DURO La mayor a de las aplicaciones con herramientas de impulsi n usan el par metro MEDIUM MEDIO a no s...

Страница 20: ...tablero en el lado del controlador facilita las siguientes funciones a trav s de una interfaz de operador remoto conocida como ROI p n 10140 Luz indicadora de ciclo rechazado Bot n de flecha hacia arr...

Страница 21: ...El tornillo de ajuste del flujo de aire tiene un rango de acci n de 6 a 7 giros desde el punto en que est metido a fondo hasta el punto en que est totalmente fuera El ajuste de F BRICA es de 4 giros...

Страница 22: ...COUNT 500 000 CAL TRANSDUCER UNITS NM CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER CAL COMPLETE SETUP PSET 01 TGTQ 000 NM LEARN TGTQ RUN TOOL LEARN REHIT RUN TOOL LEARN PREVAIL RUN TOOL LEARN FREERUN RUN...

Страница 23: ...nsductor al controlador CAL CORRECT se usa con la programaci n DYNAMIC DIN MICA y cuando la lectura del par no est de acuerdo con el m todo que practica su empresa para revisar las juntas Simplemente...

Страница 24: ...sua coppia completa con un conseguente risparmio di tempo e sui costi di installazione Uno o pi utensili possono essere collegati a un solo regolatore al fine di coprire un ampia gamma di coppie o per...

Страница 25: ...a di segnali e un tubo di segnali o persino un trasduttore incorporato per controllare e verificare gli errori di un massimo di 8 applicazioni Se si desidera controllare utensili esistenti con il rego...

Страница 26: ...e ed aziona l utensile fino a quando non si raggiunge il valore TgTq attraverso il controllo a circuito chiuso SE LA GIUNZIONE MOLTO MOLLE POSSONO OCCORRERE FINO A 5 O PI SECONDI Se questo ciclo tropp...

Страница 27: ...i SU GI NOTA selezionare SEMPRE l impostazione HARD DURO per gli utensili ad accoppiamento diretto per assicurare uno spegnimento pi favorevole e le migliori condizioni ergonomiche JOINT TYPE HARD TIP...

Страница 28: ...ibile accedere a questa scheda opzionale mediante un RJ45 che si trova a destra dell involucro La scheda EtherNET pronta per il programma funziona mediante protocollo standard e pu essere configurata...

Страница 29: ...e sia ruotata in senso orario in incrementi di un giro fino a risolvere il problema Con gli utensili grandi come utensili impact e utensili a impulsi grandi in genere quelli oltre 100 Nm pu essere nec...

Страница 30: ...R UP SET DWN CLR CYCLE COUNTER COUNT 500 000 CAL TRANSDUCER UNITS NM CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER CAL COMPLETE SETUP PSET 01 TGTQ 000 NM LEARN TGTQ RUN TOOL LEARN REHIT RUN TOOL LEARN PREV...

Страница 31: ...E PREMUTO IL TASTO INDIETRO PER ACCEDERE PREMERE IL TASTO NASCOSTO SOTTO IL LOGO EPRO PER ACCEDERE CARATTERISTICHE TECNICHE Alimentatore Universal 100 240 VCA 50 60 Hz Alimentazione pneumatica min 50...

Страница 32: ...le moteur minimal requis Le MODE D EMPLOI POUR S RIE TC50A Contr leur de processus D outils pneumatiques brevets internationaux en instance 10039 7 16 03 10041 7 16 03 TABLE DES MATI RES I Introductio...

Страница 33: ...meilleurs r sultats L TC50A 2 H F peut g rer la plupart sinon tous les outils impulsions au del des capacit s de l TC50A L TC50A ne n cessite pas d outil arr t automatique de port signal de tube signa...

Страница 34: ...e Pset est programm REMARQUE le syst me de contr le TC50A contr lera le capteur pendant cette tape et fera fonctionner l outil jusqu ce que le couple cible soit atteint par contr le en boucle ferm e S...

Страница 35: ...lle une application pour bougies d allumage s lectionnez le r glage HARD DUR La plupart des applications pour outils impulsion n cessiteront le r glage MEDIUM MOYEN moins que le joint soit tr s souple...

Страница 36: ...is en appuyant une fois sur le bouton UP HAUT VIII FONCTIONNEMENT EN R SEAU L TC50A est disponible avec quatre options de r seau ou de communication BUS DE S RIE RS 232 Le bus de s rie est mis en comm...

Страница 37: ...Ce r glage par d faut actionnera 80 des outils de taille commune de 9 80 Nm Pour des outils de taille sup rieure ou inf rieure faites des r glages selon les directives suivantes En g n ral pour les tr...

Страница 38: ...OUNT 500 000 CAL TRANSDUCER UNITS NM CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER CAL COMPLETE SETUP PSET 01 TGTQ 000 NM LEARN TGTQ RUN TOOL LEARN REHIT RUN TOOL LEARN PREVAIL RUN TOOL LEARN FREERUN RUN T...

Страница 39: ...ivement 4 kg 10 L Temp rature 0 50 degr s Celsius 32 122 F Dimensions 8 20 3 cm de largeur X 12 30 5 cm de hauteur X 6 15 2 cm de profondeur Cette option changera l affichage afin de lire le ACTUAL TO...

Страница 40: ...lingen die verschillende tellingen en toepassingen toelaten kan n werktuig worden ingesteld om diverse toepassingen uit te voeren met gebruik van het volle torsiekoppelbereik waardoor tijd en installa...

Страница 41: ...au moeten worden bestuurd met de TC50A voor het beste resultaat De TC50A 2 H F kan praktisch met alle impulswerktuigen werken buiten de capaciteiten van de TC50A De TC50A behoeft geen uitschakelmechan...

Страница 42: ...steeds op het werktuig het werktuig op de eigenlijke toepassing draaien De controller zal de handtekening van de toepassing leren met gesloten lus controle op basis van de meting van de transductor Na...

Страница 43: ...toepassingen met impulswerktuigen wordt de instelling MEDIUM gebruikt tenzij de verbinding zeer zacht is Selecteer in dit geval SOFT ZACHT of gaan naar de MANUAL HANDMATIGE insteloptie In MANUAL stop...

Страница 44: ...i le uitvoer ondersteunt standaard ASCII format en stuurt pakketinformatie na elke bevestigingscyclus als volgt 06JUN03 12 45 27 PSET 1 TGTQ 035 0 Nm TQ 035 2 Nm COUNT 02 05 OK EtherNET TCP IP Deze op...

Страница 45: ...emeen vereisten zeer kleine werktuigen dat de schroef per slag naar rechts wordt gedraaid totdat het probleem verholpen is Grote werktuigen zoals impactwerktuigen en grote aanzetters gewoonlijk over 1...

Страница 46: ...UNT 500 000 CAL TRANSDUCER UNITS NM CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER CAL COMPLETE SETUP PSET 01 TGTQ 000 NM LEARN TGTQ RUN TOOL LEARN REHIT RUN TOOL LEARN PREVAIL RUN TOOL LEARN FREERUN RUN TO...

Страница 47: ...N RECHTERTOETS HOUD DE BACK TOETSINGEDRUKT OM HET VOLGENDE TE OPENEN DRUK OP DE VERBORGEN TOETS ONDER HET EPRO LOGO OM NAAR HET VOLGENDE TE GAAN SPECIFICATIES Stroombron Universal 100 240 VAC 50 60 Hz...

Страница 48: ...cka ett stort vridmomentsintervall eller f r till mpningar vid reparationsstationer Styrenheten TC50A r kompatibel med alla viktiga m rken f r industriella pulsverktyg och finns tillg nglig f r regle...

Страница 49: ...meny visas p displayen n r styrenheten startas Det finns tre funktioner under huvudmenyn Du kan bl ddra mellan dessa med knapparna UPP TPIL NED TPIL PARAMETER SETUP parameterinst llningar Detta altern...

Страница 50: ...ePro F ljande alternativ visas n r du trycker l tt p ePro logotypen CHANGE DISPLAY Detta ger anv ndaren m jlighet att antingen visa TQ fr n en omvandlare om en s dan r inkopplad eller att visa TgTq m...

Страница 51: ...F R PROGRAMMERING I DENNA HANDBOK OM DU BEH VER HJ LP MED INST LLNINGARNA ST LLA IN MED HJ LP AV KODEN F R DIREKTDRIFT 10041 Inst llning av styrenheten med eprom koden 10041 liknar inst llningen av l...

Страница 52: ...eras i allm nhet med Bendix kontakter med fyra eller sex stift Kontrollera f ljande om styrenheten inte kalibrerar n r fullskaleinst llningen 2 mV V r programmerad Kablar och anslutningar Omvandlarens...

Страница 53: ...UMREGEL ju kortare slangen r desto kortare r tiden f r fr n terst llning mellan bultar F RS KRAN OM VERENSST MMELSE Vi Sioux Tools Inc 250 Snap on Drive P O Box 1596 Murphy NC 28906 USA f rklarar unde...

Страница 54: ...OUNTER COUNT 500 000 CAL TRANSDUCER UNITS NM CAL TRANSDUCER MAX XXX NM CAL TRANSDUCER CAL COMPLETE SETUP PSET 01 TGTQ 000 NM LEARN TGTQ RUN TOOL LEARN REHIT RUN TOOL LEARN PREVAIL RUN TOOL LEARN FREER...

Страница 55: ...ER EPRO LOGOTYPEN F R TKOMST TILL SPECIFIKATIONER Kraftk lla Universell 100 240 V v xelstr m 50 60 Hz Pneumatisk k lla Minst 50 scfm vid 6 bar tryck 87 psi Ing ngar utg ngar Optiskt isolerade och torr...

Страница 56: ...56 Printed In U S A...

Страница 57: ...This pdf incorporates the following model numbers TC50A...

Отзывы: