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Table of Contents

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1.1 Validity

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1.2 Target Group

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1.3 Nomenclature Terms and Abbreviations

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2 Safety Precautions

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2.1 Symbols

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2.2 Important Safety instructions

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2.3 Additional Information

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3 Product Introduction

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3.1 System Introduction

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3.2 PCS Appearance

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3.3 System Schematic Diagram

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3.4 DC-DC Converter Composition

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3.5 Operating Compositions

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3.5.1 Switches Introduction

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3.5.2 Touch Screen

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3.5.3 LEDs of the System

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3.5.4 Labels

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4 Technical Data

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5 Storing, lifting and transporting

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5.1 Safety during Transport

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5.2 Transporting DC-DC Converter

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5.2.1 Transport and storage

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6 Installation

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6.1 Safety during Installation

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6.2 Mechanical Installation

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6.2.1 Mounting preparation

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6.2.2 Preparation for Mounting on a Base

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6.3 Electrical Connections

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6.3.1 Input requirement

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6.3.2 Output requirement

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6.3.3 Wiring mode

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6.3.4 System grounding

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6.3.5 DC port wiring

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6.3.6 Wiring of terminal strips

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6.4 Communication interface connection

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6.4.1 Connecting the EMS over RS485 or Ethernet

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6.4.2 Connecting a BMS over CAN

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6.5 Check after installation

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7 Function Description

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7.1 Operating Status

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7.1.1 Overview of the Operating Status

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8 Operation

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8.1 Safety during Operation

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8.2 Power On Procedure

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8.3 Setting Procedure before startup

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8.3.1 Touch screen power on

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8.3.2 Log into the control Interface

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Содержание PDC-100K

Страница 1: ...User Manual DC DC Converter...

Страница 2: ...eserved In case of any content change it shall be without prior notice Shenzhen Sinexcel Electric Co Ltd Website http sinexcel us or www sinexcel com Add Building 6 Area 2 Baiwangxin High tech Industr...

Страница 3: ...18 5 2 1 Transport and storage 18 6 Installation 19 6 1 Safety during Installation 19 6 2 Mechanical Installation 20 6 2 1 Mounting preparation 20 6 2 2 Preparation for Mounting on a Base 21 6 3 Elec...

Страница 4: ...t record 32 9 3 Faults caused by improper parameter settings 32 9 4 Detailed Troubleshooting 33 10 Maintenance 34 10 1 Safety during Maintenance 34 10 2 Maintenance Schedule and Consumables 34 10 2 1...

Страница 5: ...in this document have been reduced to be necessary and may differ from the real product 1 2 Target Group The tasks described in this document can only be performed by professionals or other qualified...

Страница 6: ...Energy management system BMS Battery management system PCS Power conversion system SLD Single line diagram SOH State of health of battery expressed in percentage SCR Silicon controlled rectifier DOD...

Страница 7: ...torage converter PCS Before installation please read this user s manual carefully The PCS must be commissioned and maintained by the engineers designated by the manufacturer or the authorized service...

Страница 8: ...DC voltage at input port Please pay attention to it during operation or check the battery system user manual Don t touch electric parts within 15 minutes after power outage There is dangerous energy...

Страница 9: ...on 1 Indicator light 2 HMI Touch Screen 3 EPO Emergency Power Off 3 3 System Schematic Diagram The 400Kw DC DC DC converter consists of 8 DC modules These modules can be connected in parallel on the b...

Страница 10: ...l No Item Quantity Remark 1 Cabinet 1 The cabinet is equipped with distribution components 2 DC DC module 1 OR 2 OR 3 to 8 1 for 50kW 2 for 100kW 3 for 150kW 8 for 400kW 3 Power Management Unit 1 It i...

Страница 11: ...ption 1 Indicator lights 2 Touch Screen 3 EPO Emergency Power Off 4 PCS DC 1 8 module s 50KW for1 set 5 Battery DC Branch Switch 1 to 8 set DC Branch Switch 6 U2 Main control board 7 Main DC Switch 8...

Страница 12: ...sition Designation Explanation I Switch position In On The DC disconnection unit is closed Central switch position The DC disconnection unit was tripped and is open O Switch position off The DC discon...

Страница 13: ...S cabinet These switches can be visible after opening the dam board Figure 3 6 AUX power supply Switch 3 5 2 Touch Screen 3 5 2 1 User Interface The touch display is used to display instantaneous valu...

Страница 14: ...ology C Version and time 3 5 2 2 Symbols Explanation Symbol Designation DC side DC DC DC Module PV Solar Switch on DC or AC side open Switch on DC or AC side closed 3 5 3 LEDs of the System The appear...

Страница 15: ...indicator light 4 Touch screen 5 Emergency shutdown button 1 2 4 5 7 6 3 Figure 3 9 Front view for PCS DC module LED designation Description Explanation 1 Normal indicator light Green 2 Fault indicato...

Страница 16: ...el Dot label C phase 4 Label Dot label Negative electrode 5 Label Dot label Negative electrode 6 Label Dot label Negative electrode 7 Label Dot label Neutral line 8 Label Dot label Grounding 9 Label W...

Страница 17: ...0 130A 8 Power rating 50kW 8 Physical Cooling Forced air cooling Noise 70dB Enclosure IP20 NEMA1 Max elevation 3000m 10000feet 2000m 6500feet derating Operating ambient temperature 20 C to 50 C De ra...

Страница 18: ...s working in stand alone mode there are some restriction to the application environment Several DC DC Module independent working is the customized function When require the multi string input and mult...

Страница 19: ...ly This can cause moisture and dust to seep into the DC DC Converter Do not place the DC DC Converter on an unstable uneven surface even for short periods of time The unevenness of the support surface...

Страница 20: ...ll work on the product Danger to life due to electric shock when entering the storage system Damage to the insulation in the storage system can result in fatal ground currents May cause a fatal electr...

Страница 21: ...f the DC DC Converter is shown in figure below Fig 6 1 Overall dimensions of the DC DC Converter cabinet width 800mm height 2160mm without lifting rings depth 1100mm Green threshold height 60mm If you...

Страница 22: ...e floor make holes on the floor and fix the rack to the concrete floor with expansion screws For the detailed mounting on a base please seen the Installation Manual 6 3 Electrical Connections 6 3 1 In...

Страница 23: ...wiring of the cooper bars As for wiring requirements single cables or multiple cables with proper wire diameter should be selected It is suggested that the current in 1mm2 wire should be 3A Table 6 2...

Страница 24: ...ection with the rack through hangers As for rack grounding the rack bottom is installed with grounded cooper bars During wiring refer to the following table for cable diameter The grounding resistance...

Страница 25: ...e connected inversely Before wiring a multi meter needs to be used for measurement 6 3 6 Wiring of terminal strips Except power cable connection in the whole DC DC cabinet There are also auxiliary pow...

Страница 26: ...nication interface position Table 6 6 Communication interface description Interface position Description Explanation 1 Terminal strip ports RS485 CAN AS BELLOW 2 Touch Screen Ethernet port Shown as 6...

Страница 27: ...trol and remote regulating of DC DC Converter Table 6 10 Communication interface with other equipment Equipment Wiring Method EMS RS485 or Ethernet Protocol is based on MODBUS TCP IP or MODBUS RTU com...

Страница 28: ...ch router and fixed IP needs to be set Connecting cables are twisted pair namely network cable The storage converter are connected to the switch router and the switch router is connected to remote con...

Страница 29: ...eives shutdown command RUN green light flickers slowly and the module green light flickers slowly 8 Operation 8 1 Safety during Operation DC side operation is disturbed due to incorrect parameter sett...

Страница 30: ...HMI is on At this moment an initializing interface will appear It shows that The system is booting please wait After system booting the interface will disappear Fig 8 4 Main Interface Sample Detailed...

Страница 31: ...e There are General Setting and Advanced Setting the commonly used setting is in the General Users should set the DC Configuration according to the voltage and current requirement of BMS The detailed...

Страница 32: ...start the DC DC converter remotely The detailed menu explanation can be seen in Appendix1 12 9 Remote startup 8 7 Shutdown Procedure During normal operation of DC DC Converter the following steps can...

Страница 33: ...e product Wear appropriate personal protective equipment for all work on the product If you are unable to resolve the interference with this document please contact the manufacture 9 2 Export fault re...

Страница 34: ...over voltage Fault Auto The voltage on the DC bus capacitor is too high during module working DC bus under voltage Fault Auto The voltage on the DC bus capacitor is too low during module operation Ba...

Страница 35: ...5 minutes before turning it on to discharge the capacitor complete Before operating the drive make sure that all devices are completely voltage free Cover or isolate any adjacent live components Prope...

Страница 36: ...device is put into operation the dust in machine room should be cleaned regularly Check whether the ventilating and air exhaust facilities in machine room are normal They are advisably cleaned once e...

Страница 37: ...Protecting Device 11 Contact If you have technical problems with our products please contact the service hotline Please provide the following information to help you with the necessary assistance Equ...

Страница 38: ...elect Home 12 1 1 2 Information 1 Log into the DC DC converter user interface 2 Select Home Info In the Info pages users can get the overview of the entire system operation parameters The branch menu...

Страница 39: ...trol interface on touch screen with password 2 User can get the password from the authorized person party agency etc The login password 123456789 can obtain administrator authority Hierarchical passwo...

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