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Simpro Multi-Tip MT1600B, Руководство пользователя

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Copyright © 2019 Simpro Handling Equipment Ltd. 

No part of this document may be reproduced or transmitted in any form or by any means, 

electronic, mechanical, photocopying, recording, or otherwise, without the written 

permission of Simpro Handling Equipment Ltd. 

 

For the purposes of standards compliance and international conformity, this document uses 

Système International (SI) units. These may be converted to Imperial units as follows: 

1 kilogram (kg) = 2.2 pounds (lb) 

1 metre (m) = 1000 millimetres (mm) = 39.37 inches (in) = 3.28 feet (ft) = 1.09 yards (yd) 

 

The following stylistic conventions are used throughout this document: 

 

Text in GREEN indicates a point of interest. 

 

Text in RED indicates a point of warning or a safety hazard. 

 

Errors in this document should be reported by email to 

[email protected] 

Содержание Multi-Tip MT1600B

Страница 1: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 USER MANUAL S i m p r o M u l t i T i p...

Страница 2: ...pliance and international conformity this document uses Syst me International SI units These may be converted to Imperial units as follows 1 kilogram kg 2 2 pounds lb 1 metre m 1000 millimetres mm 39...

Страница 3: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 2...

Страница 4: ...O 13849 1 2015 safety model 10 3 4 Hazard and Risk Assessment Guide 11 3 4 1 ISO 12100 2010 risk assessment model 12 3 4 2 Identified Hazards 13 3 4 3 Residual Hazards 16 3 5 Safety Norms 17 4 Operati...

Страница 5: ...r panel 30 5 5 Electrical System 3 phase mains 31 5 5 1 Localisation 31 5 5 2 Transformer 31 5 6 Electrical System 1 phase mains 32 5 6 1 Localisation 32 5 6 2 Transformer 32 5 6 3 Variable Speed Driv...

Страница 6: ...access any moving parts while using the machine The Multi Tip design is also very easy to clean and maintain The standard Multi Tip models dump bins at 1 2m 1 6m or 1 8m and are fitted with a cradle...

Страница 7: ...or wheels powerpack cover grab handle with control buttons power lead or battery hydraulic powerpack and control systems 2 3 Mechanism When operated the bin cradle moves vertically in the masts and is...

Страница 8: ...uses a battery power supply Check the rating plate of your machine if you are unsure of what type of power it uses 2 6 Intended operational life The intended operational life of the Multi Tip is as fo...

Страница 9: ...ion provided by covers Overall IP56 optional upgrade to IP66 or IP69K 2 10 Notes 1 This User Manual describes approved procedures for the operation maintenance and routine inspection of the Multi Tip...

Страница 10: ...ows 1 Attempts to use the machine by untrained operators 2 Attempts to empty bins that the cradle is not specifically designed to hold 3 Attempts to bypass dual hand controls or other safety systems 4...

Страница 11: ...ce Levels ranging from PL a lowest performance to PL e highest performance The standard also defines the Performance Level that a given safety function must achieve to reduce the risk to an acceptable...

Страница 12: ...entirely specific to their intended conditions of use and which have therefore not been addressed in the standard Multi Tip design 3 The customer is subject to corporate policies union contracts OSH...

Страница 13: ...ith any given hazard may be calculated using the following table with the formula Risk Factor LO x FE x DPH x NP 3 4 1 2 Determining Risk Evaluation Once the Risk Factor has been calculated the Risk E...

Страница 14: ...5 FE 4 DPH 2 NP 1 Risk Factor 4 The operator is protected from the cradle by the frame and guarding during operation There is nothing to stop an operator or other person moving under the cradle while...

Страница 15: ...ips is double insulated Contamination from tipping toxic powder and liquid Operator LO 2 FE 4 DPH 1 NP 1 Risk Factor 8 Great care should be taken when tipping powder or liquids If the product could ca...

Страница 16: ...Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Control measures Comments Site specific hazard Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Contro...

Страница 17: ...sures implemented by the manufacturer The machinery owner has a legal responsibility to identify and assess these residual hazards and to take all reasonable precautions to eliminate isolate or minimi...

Страница 18: ...Never operate the machine on the edge of a raised dock or platform Never operate machine with any covers or guards removed Never attempt to empty the contents of closed top drums unless the machine i...

Страница 19: ...s to connect the machine to mains power Do not operate if power lead insulation or power plugs are damaged Do not connect a damp power plug or socket Ensure the power supply socket is fitted with a re...

Страница 20: ...bins from the machine Bins that are not correctly emplaced may come loose and damage the machine while being lifted or fall out when inverted The bin cradle is designed to allow bins to be emplaced a...

Страница 21: ...ith base General applications in North America BRUTE Bins 205L Drums Plastic Tubs Customs Bins 10 gal 20 gal 28 gal 32 gal 40 gal 44 gal 55 gal 4 2 5 DIN9797 120L Trunnion lift Cradle Food processing...

Страница 22: ...ounting bolts to increase the spacing as needed 4 2 2 2 Removing bins Pull the wheelie bin gently out of the cradle using the grab handles provided 4 2 3 EN840 Comb lift Cradle 4 2 3 1 Emplacing bins...

Страница 23: ...sitioned centrally until it is firmly against the stop buffers Take care that both trunnions are properly seated in the lifting arms some bins may need to be e sh ke s gh e s e e c ch O ce he b s corr...

Страница 24: ...ation check that the machine is stable and safe to use as per Section 4 1 2 Place the full bin on the cradle taking care that it is properly positioned as per Section 4 2 3 Standing at the operator co...

Страница 25: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 24...

Страница 26: ...Check and rectify The fuse may blow if the machine is used with a flat battery 5 4 8 Faulty switch or wiring Check and rectify contact your agent for replacement parts if necessary Faulty raise relay...

Страница 27: ...ain If the pressure relief valve is adjusted incorrectly the cradle may stall even when lifting bins that are within the rated capacity of the machine Adjustment of the pressure relief valve may only...

Страница 28: ...cycles to ensure the problem has been properly resolved If the lowering valve is still not operating correctly it may need to be replaced contact your agent 5 3 2 2 Mechanical fault If the lowering va...

Страница 29: ...e charge level of the batteries As shown on the markings when the voltmeter reads less than 12 volts the batteries are flat The machine should not be used and should be placed on charge as soon as pos...

Страница 30: ...rrent at 13 6VDC for a maximum power output of 136 Watts The charger is in an enclosed plastic case and is protected against short circuit current overload over voltage and over temperature 5 4 6 IEC...

Страница 31: ...affects the optimum panel alignment Use the following guidelines to align the solar panel 1 Ideally orient the machine so that adjustment arc of the panel mounting bracket runs from North to South 2...

Страница 32: ...c s whe e different voltages and frequencies are common USA Canada South and Central America an electronic Variable Speed Drive VSD is fitted which modulates the local mains supply and outputs 3 phase...

Страница 33: ...eu electricity plug voltage by country Connecting the machine to a power supply for which it was not designed may cause serious damage Consult an electrician if you are unsure 5 6 2 Transformer 1 phas...

Страница 34: ...e regardless of the weight of the bin 5 7 3 Lift ram The lift ram is a single acting displacement type very robust and reliable but easy to maintain should the need arise Hydraulic lines run from the...

Страница 35: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 34 5 7 6 Hydraulic system schematic...

Страница 36: ...ine on sloping ground 6 3 Lifting If the machine needs to be lifted for any reason carry out the following procedure 1 Check that the lifting equipment is in good condition and rated to lift at least...

Страница 37: ...used for a period of two months or more it should be stored in a clean dry place with good ventilation at temperatures not below 0 Before placing the machine into storage carry out the following proce...

Страница 38: ...the powerpack cover 6 Clean the powerpack and electric circuitry with compressed air 7 Always use height safety equipment when servicing elevated areas 7 2 Monthly inspection The following inspection...

Страница 39: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 38 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Страница 40: ...filter 4 Lowering valve Remove and clean Electrical systems 5 Power lead Check that the power lead is in good condition with no frayed or damaged insulation Safety systems 6 Dual hand controls Check...

Страница 41: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 40 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Страница 42: ...tip spare parts Diagram Ref Part Number Description 0230040001 Tipping guide flap 0090120001 Mast blocks 0140120002 Ram end Roller 0090120000 Following roller 0790050003 Key Switch 0790050004 Raise Lo...

Страница 43: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 42...

Страница 44: ...rld support warranty claim 9 2 Coverage 1 Simpro provides a 12 month Back to Base Warranty on all Standard Products unless alternative terms have been agreed to in writing 2 The Warranty terms and con...

Страница 45: ...se of action before going to see the machine 2 The Service Agent should contact Simpro for assistance in identifying the fault if it is not apparent This step is important so that if a site visit is n...

Страница 46: ...ction Model Type Serial Number Function Bin Tipper Type Model Multi Tip Serial No Standards Used EN 349 1993 EN 574 1996 A1 200 EN 953 1997 EN ISO 4413 2010 EN ISO 12100 2010 EN ISO13849 1 2006 EN ISO...

Страница 47: ...User Manual Simpro Multi Tip Original Instructions English v35 0 December 2019 Page 46 11 Notes...

Страница 48: ...anufacturing They are available through a network of agents which spans the globe and are backed by a sophisticated in house design and fabrication capability Simpro is a family owned company register...

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