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User Manual

// Simpro Multi-Tip®

Original Instructions // English // v83.0 // October 2022

USER MANUAL

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Содержание Multi-Tip MT1200

Страница 1: ...User Manual Simpro Multi Tip Original Instructions English v83 0 October 2022 USER MANUAL...

Страница 2: ...e and international conformity this document uses Syst me International SI units These may be converted to Imperial units as follows 1 kilogram kg 2 2 pounds lb 1 metre m 1000 millimetres mm 39 37 inc...

Страница 3: ...User Manual Simpro Multi Tip Original Instructions English v83 0 October 2022 Page 2...

Страница 4: ...pe A Cradle with base 12 2 2 6 Type D Cradle 12 2 2 7 Type X Cradle custom 12 2 3 Operation of controls 13 2 4 Battery charging 14 2 5 Safety Norms 15 3 Care and Maintenance 17 3 1 Quick Troubleshooti...

Страница 5: ...Hydraulic system schematic 26 3 8 Preventative Maintenance Inspections 27 3 8 1 Pre inspection checklist 27 3 8 2 Monthly inspection 27 3 8 3 Annual inspection 29 4 Assembly Handling and Storage 31 4...

Страница 6: ...tem prevents operators from accessing moving parts while using the machine The open design is also simple to clean and maintain The standard Multi Tip dumps bins at 1600mm and is available with cradle...

Страница 7: ...a bin cradle one hydraulic ram guarding castor wheels powerpack cover grab handle with control buttons power lead or battery hydraulic powerpack and control systems 1 3 Mechanism When operated the bi...

Страница 8: ...g 60 bins Per charge Two 12V 20Ah batteries in series standard from 2022 Subject to weather latitude and panel orientation see 3 4 8 Discontinued 2022 Power supply s ec f c s c be f he ch e s g e 1 6...

Страница 9: ...l protection provided by covers Overall IP54 optional upgrade to IP66 or IP69K 1 10 Notes 1 This User Manual describes approved procedures for the operation maintenance and routine inspection of the S...

Страница 10: ...ns to be emplaced and removed easily while also holding them securely throughout the tipping cycle It is important to understand how to correctly place bins onto the cradle as improper placement may r...

Страница 11: ...60 Type B Trash Carts 32 gal 48 gal 64 gal 96 gal 2 2 4 Type A with base ANSI bar lift cradle with base Specialised waste and recycling applications in USA Canada and parts of South America BRUTE Bins...

Страница 12: ...the wheel catch mounting bolts to increase the spacing as needed 2 2 2 2 Removing bins Using the grab handle provided gently remove the wheelie bin from the cradle 2 2 3 Type C Cradle 2 2 3 1 Emplacin...

Страница 13: ...adle positioned centrally until it is firmly against the buffers Take care that both trunnions are properly seated into the lifting arms some Eurobins may need to be tilted or lifted s gh e s e e c ch...

Страница 14: ...aneously press and hold the SAFETY button under the left side of the shroud and the RAISE button under the right side The cradle will start to lift 5 When the cradle reaches the fully raised position...

Страница 15: ...e charging The onboard charger automatically adapts to different inputs 85 264VAC 50 60Hz 1 ph manages the charging cycle to maximise battery life and prevents overcharging The charger delivers enough...

Страница 16: ...machine on the edge of a raised loading dock or platform Never operate machine with any covers or guards removed Never attempt to empty the contents of closed top drums unless the machine is securely...

Страница 17: ...s to connect the machine to mains power Do not operate if power lead insulation or power plugs are damaged Do not connect a damp power plug or socket Ensure the power supply socket is fitted with a re...

Страница 18: ...down switch or wiring Check and rectify replace if necessary Up Down switch 0790050454 Faulty motor solenoid battery models only The motor solenoid should click when the UP and SAFETY buttons are pre...

Страница 19: ...pressure relief valve is adjusted incorrectly the cradle can stall even when lifting bins that are within the ch e s Safe Working Load as per 1 4 The pressure relief valve may only be adjusted by a qu...

Страница 20: ...ll cycles to ensure the problem has been properly resolved If the lowering valve is still not operating correctly it may need to be replaced contact your agent 3 3 2 2 Mechanical fault If the l we g v...

Страница 21: ...rge in the batteries When the voltmeter reads less than 24 0V the batteries are flat The machine should not be used and should be placed on charge as soon as possible The voltage will fluctuate when t...

Страница 22: ...tems from excessive current draw Once triggered the circuit breaker will automatically reset after a period of 1 2 minutes Because the current draw of the motor increases as the battery voltage decrea...

Страница 23: ...the beginning of Autumn Fall increase the angle of the panel so it is eq he ch e s ge g h c latitude plus 15 degrees The panel angles referred to above are measured in degrees of arc from vertical Wi...

Страница 24: ...wer Connecting the machine to a power supply for which it was not designed may damage the motor and electronic components Consult an electrician if you are unsure If the phase wires in the wall socket...

Страница 25: ...eu electricity plug voltage by country Connecting the machine to a power supply for which it was not designed may damage the motor and electronic components Consult an electrician if you are unsure 3...

Страница 26: ...The lift ram is a single acting displacement type very robust and reliable but easy to maintain should the need arise Hydraulic lines run from the powerpack to the lift ram 3 7 4 Hydraulic fluid The h...

Страница 27: ...User Manual Simpro Multi Tip Original Instructions English v83 0 October 2022 Page 26 3 7 6 Hydraulic system schematic...

Страница 28: ...Remove the powerpack cover 6 Clean the powerpack and electric circuitry with compressed air 7 Always use height safety equipment when servicing elevated areas 3 8 2 Monthly inspection The following in...

Страница 29: ...User Manual Simpro Multi Tip Original Instructions English v83 0 October 2022 Page 28 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Страница 30: ...ystems 5 Charging Lead Both plugs are good condition no frayed or damaged insulation Safety systems 6 Dual hand controls Dual hand controls are working correctly machine stops instantly when SAFETY bu...

Страница 31: ...User Manual Simpro Multi Tip Original Instructions English v83 0 October 2022 Page 30 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Страница 32: ...machine on sloping ground 4 3 Lifting If the Multi Tip needs to be lifted for any reason carry out the following procedure 1 Check that the lifting equipment is in good condition and rated to lift at...

Страница 33: ...ihood of damage to the frame and guarding the machine must only be lain over onto its front tipping face 4 Once the machine has been unloaded and stood back upright the breather plug must be re fitted...

Страница 34: ...ttempts to empty bins that the cradle is not specifically designed to hold 3 Attempts to bypass dual hand controls or other safety systems 4 Attempts to access the operational area beneath the cradle...

Страница 35: ...g table Risks evaluated as Very High Extreme or Unacceptable are likely to require additional or uprated safety functions as per 5 4 4 These must be specified at the time of order LO Likelihood of Occ...

Страница 36: ...0 5 FE 4 DPH 2 NP 1 Risk Factor 4 The operator is protected from the cradle by the frame and guarding during operation There is nothing to stop an operator or other person moving under the cradle whi...

Страница 37: ...is double insulated Illness caused by tipping toxic powder and liquid Operator LO 1 FE 4 DPH 1 NP 1 Risk Factor 4 Great care should be taken when tipping powder or liquids If the product could cause a...

Страница 38: ...Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Control measures Comments Site specific hazard Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Contro...

Страница 39: ...ng on the particular conditions of use The following section is provided to assist potential Dumpmaster operators in determining whether any additional safety features are required for their applicati...

Страница 40: ...cludes all hazards intrinsic to the Multi Tip design other safety functions may be required to address site specific hazards which can be evaluated using the blank spaces provided 5 4 4 Achieving the...

Страница 41: ...safety performance level of PLd or PLe In any of these cases information about the hazard and risk assessment required safety function and performance level should be provided to Simpro before placin...

Страница 42: ...30040001 Tipping Guide Flap stainless steel 1 0090120000 Follower Roller 50mm x 35mm wide unbushed 1 0400020168 Wheel Catch Plate single for EN840 wheelie bins Type E cradle only 2 0250040090 Castor 1...

Страница 43: ...User Manual Simpro Multi Tip Original Instructions English v83 0 October 2022 Page 42...

Страница 44: ...d machines are generally specified on quotations and placing an order implies acceptance of the Warranty terms If no specific Warranty details have been provided the standard terms and conditions will...

Страница 45: ...spare Parts can be taken It is also important to establish whether there may have been any negligence misuse or an accident that contributed to or caused the fault 3 Parts requiring replacement will...

Страница 46: ...Type Serial Number Function Bin Tipper Type Electro hydraulic Model MT1200 MT1600 MT1800 Serial No Standards Used EN 349 1993 EN 574 1996 A1 200 EN 953 1997 EN ISO 4413 2010 EN ISO 12100 2010 EN ISO1...

Страница 47: ...User Manual Simpro Multi Tip Original Instructions English v83 0 October 2022 Page 46 9 Notes...

Страница 48: ...te management s OE c s e w s around the world through a distribution network covering most large economies The product range continues to evolve thanks to a policy of continuous R D new ideas and new...

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