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21

Ref. 

Num.

Description

1

The “Jog” section of the setup screen is where you set the amount that the JG+/JG- will change 

the value. For example, if the “Jog” is set to 5KW, then pressing JG+ on the number entry screen 

will increase the entry value by 5. This feature allows for quick value changes. Touching this area 

will load an entry screen.

2

The Cooldown selection is the amount of time the system will keep the fans running after the 

“Fan” switch turns to “Off” in order to allow the elements to cool after use. Touching this area 

will load an entry screen.

3

When “KW Regulate” is enabled, the load bank will regularly sample voltage, recalculate the rat

-

ed load step KW values, then add or remove load steps to maintain the desired KW. When “KW 

Regulate” is disabled, the load bank will only sample voltage when load is applied or changed.

4

The KWHR setting serves a running total of service hours.

5

Selecting “MAN” will load the manual selection screen. This menu allows for selection of indi

-

vidual steps for testing purposes.

6

Selecting “MDL” will load the model screen. This screen is for Simplex usage only.

Table 3 Setup Screen Definitions

After setting these various options, the HMI controller is ready for your customize use.

6.6.2  Error Reporting Menu

The Error menu (as seen in Figure 10) will show what’s wrong with the load 

bank. If there is a loss of amperage from the cooling fans, then the Cooling Fan 

Failure indicator will illuminate. If the Exhaust Temperature is greater than 235° 

F (~112° C), the “High Exhaust Temp” indicator will illuminate. If the metering 

communication is disrupted, then “Metering System Fault” will be indicated for 

your attention. The “Load OK” option will be displayed if the load is within a set 

range. If it is over or under that desired range, an “Over KW Fault” or “Under KW 

Warning” will be displayed. To remove the respective indicator, you must address 

the problem. To remove the respective indicator, please see “Table 5 Trouble 

Shooting Table” on page 26 for some resolutions

Figure 10 Error Menu

6.6.3  Auto Jog Settings

The load bank includes an Auto Jog feature to cycle through various load steps for 

a set period of time. The way Auto Jog works is by starting at the Minimum KW 

for a set interval. When that interval lapses, the KW is increased to the next step 

repeating this process until the Maximum KW is reached. After KW is decreased, 

the process repeats until stopped (Figure 13).

Содержание NORTHSTAR 125 KW

Страница 1: ...110 KW POWERSTAR DIGITAL LOAD BANK 125 KW NORTHSTAR 150 KW NORTHSTAR Document Number DOC 00668...

Страница 2: ......

Страница 3: ...VI Operating Instructions 16 1 Introduction 16 2 Overview of Load Bank HMI Software 16 3 Handling 18 4 Basic Operations 18 5 Shutdown 20 6 Additional Screens and Programming Information 20 VII Alarms...

Страница 4: ...nation 2 16 3 Home Screen No Power 18 4 Power On 19 5 Press Enter for Entry 19 6 Entry Pad 19 7 Metering Screen 19 8 Setup Explanations 20 9 Error Menu 21 10 Auto Jog Chart 22 11 Auto Jog Selection 22...

Страница 5: ...age 3 Last Revision Date March 15 2016 For the most up to date information for this product and others please contact Simplex Inc at 1 800 637 8603 or visit us on the web at http www simplexdirect com...

Страница 6: ...oltages and can cause fatal electrical shock Avoid contact with bare wires terminals connections etc on the hardware if applicable Ensure all appropriate covers guards grounds and barriers are in plac...

Страница 7: ...ive conductor If the victim is unconscious apply first aid and seek immediate medical attention Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in electric...

Страница 8: ...LATES AND PLACARDS 2 1 Introduction This section will provide copies of the nameplates and placards for this Load Bank in the event that the current nameplates and placards become unreadable 2 2 Instr...

Страница 9: ...Page 7...

Страница 10: ...Page 8...

Страница 11: ...Page 9...

Страница 12: ...Page 10...

Страница 13: ...system rugged load elements load application control devices and automatic system protection devices The resistive load elements in the load bank are cooled by a horizontal forced air system The load...

Страница 14: ...nk has an auto cool down feature to prevent burns and injury during transportation after use 3 5 Specifications The table below shows the operation KW at the various voltages across the Powerstar and...

Страница 15: ...r 6 month maintenance schedule or as a load bank is relocated 1 If the crate shows any signs of damage examine the load bank in the corresponding areas for signs of initial problems 2 Check the entire...

Страница 16: ...ider that the load bank and a nearby generator set may have to compete for cooling air Never bounce hot exhaust air off nearby objects and allow it to re circulate through the cooling system Never ope...

Страница 17: ...r exit of high temperature exhaust Do not permit vertical airflow unit with wheels to sink into soft surfaces thereby cutting off bottom air intake Be concerned with possibility that the load bank may...

Страница 18: ...nk How to start the load bank apply a load and shut down the load bank 6 2 Overview of Load Bank HMI Software In order to apply a load using the load bank you must use the hand held HMI touchscreen Th...

Страница 19: ...is the amount of KW the load bank has applied as read from the on board digital meter 10 The ERR selection will load the error tab for the HMI If any errors are active then this tab will show what is...

Страница 20: ...e nature of the Load Bank s operation the unit will be extremely hot To prevent burn injury allow the fans to run for a few minutes without an applied load at the end of operation When the unit has co...

Страница 21: ...On Turn the Load switch On This action will enable the load See Figure 5 3 To set the load amount select the Entry section A number pad to enter your load value will display See Figure 6 Entry Pad You...

Страница 22: ...d 6 6 Additional Screens and Programming Information 6 6 1 Setup Information There are a few features that need to be setup behind the scenes for the load bank These settings are located in the Setup...

Страница 23: ...able 3 Setup Screen Definitions After setting these various options the HMI controller is ready for your customize use 6 6 2 Error Reporting Menu The Error menu as seen in Figure 10 will show what s w...

Страница 24: ...x KW area A number pad will open Enter a value below or equal to the available from the main screen Press ENT to accept the entry 3 Select the Steps area A number pad will open Enter the desired numbe...

Страница 25: ...iggers an alarm How to reset the unit 7 2 Over temperature Alarm When the exhaust temperature exceeds 235 F 112 C The load bank will open all contactors this removes the load and allows the load bank...

Страница 26: ...am Lok cables The required type is 15 series single pole detachable plug The communications cable and 120V power cable are included Description Simplex Numbers Vendor Reference Black Female Plug 25608...

Страница 27: ...bstructions or foreign objects Due to the high volume of air circulated paper and other items can be drawn into the air intake During load bank operation ensure that air is exiting from the exhaust ve...

Страница 28: ...for your problem 2 The unit lacks sufficient exhaust space Move the unit to an area that allows for proper air circulation Metering Sys Fault Communications failure between PLC and meter Turn the uni...

Страница 29: ...iew Figure 17 Side View Reference Description 1 Load Connection A 2 Load Connection B 3 Load Connection C 4 Ground Connection 5 Product Info 6 Communication Ports 7 Control Power 120VAC 8 Intake 9 Exh...

Страница 30: ...ebrey a Hungarian immigrant A self taught inventor Debrey introduced multiple innovations to the electrical engineering field including the Automatic Voltage Regulator Simplex was moved to East Moline...

Страница 31: ...se contact your Simplex Inc representative When ordering please attach your purchase order to this form and fax it to Simplex Inc at 1 800 637 8603 10 1Powerstar or NorthStar Circle Selection Powersta...

Страница 32: ...pt with the load bank full control of the components is possible Resistive loads comprise incandescent lighting electric heating and other loads in which electrical energy is largely converted to heat...

Страница 33: ...Load Bank When following a drawing utilize this guide to define abbreviated system and component names As this is a master list drawings and text pertaining to your equipment may not contain all these...

Страница 34: ...240 300 481 600 1 Phase Resistance V W Amperage W V 120V KW 1 5 10 20 25 50 100 200 250 500 RES 57 6 28 8 14 4 7 20 4 80 3 60 2 88 1 44 0 720 0 360 AMP 2 08 4 16 8 33 16 7 25 0 33 3 41 7 83 3 167 333...

Страница 35: ...Simplex Inc 2100 Boggs Road Duluth GA 30096 4691 5300 Rising Moon Road Springfield IL 62711 6228 1 800 637 8603 http www simplexdirect com...

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