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4.5

Unscheduled maintenance

Type

No.

Description

Setting for

OPEN HYBRID

SMART

0.1

Index showing boiler

power in kW

6 = 25

0.2

Hydraulic configuration

0 = rapid

1 = storage tank with

thermostat or heating

only

2 = hot water tank with

sensor

3 = bithermic

4=instant with solar

power input

5 = open vent

0.3

Gas Type Configuration

0 = G20; 1 = G31

0 or 1

If replacing the

electronic board

, the user MUST set the

parameters as indicated in the table.

To enter "

Parameter setting and display

"refer to the indications

provided in the specific section.

Once the parameters in the table have been set, you must carry

out the entire phase of "

Self-calibrating procedure

" described

in the specific section.

If the

gas valve

and/or the

ignition/detection electrode

, and/or the

burner

, and/or the

fan

are replaced, the user must still carry out

the entire phase of "

Self-calibrating procedure

" described in

the specific section.

4.6

Malfunction codes and possible solutions

LIST OF MALFUNCTION/FAULT ALARMS

Type

No. Fault

Solution

01 Smoke thermostat

- Contact the Technical

Assistance Centre

02 Low water pressure

in system

- Restore pressure

- Check for any leaks in the

system

Domestic hot water

sensor fault (return

sensor fault for T

models)

- Check connections

- Check the sensor is working

05 Delivery sensor fault - Check connections

- Check the sensor is working

06 No flame detection

- Check the integrity of the

electrode and check that it is

not grounded

- Check gas availability and

pressure

- Check the integrity of the gas

valve and the card

Sensor or safety

thermostat

intervenes

- Check the sensor or

thermostat connections

- Deaerate the system

- Check the bleed valve

- Replace the sensor or the

thermostat

- Check that the pump impeller

is not blocked

08 Fault in the flame

detection circuit

- Check the integrity of the

electrode and check that it is

not grounded

- Check the integrity of the gas

valve and the card

09 No water circulating

in the system

- Check the rotation of the

pump rotor

- Check the electrical

connections

- Replace the pump

Type

No. Fault

Solution

10 Auxiliary sensor

fault

- Check the hydraulic

configuration using "tS 0.2"

- Check the electrical

connection

11 Gas valve modulator

disconnected

- Check the electrical

connection

Domestic hot water

sensor fault in tank

mode

- Set the parameter tS 0.4

(Combustion configuration)

to 0

13 Smoke probe

intervention

- Check the sensor is working

- Replace the smoke probe

14 Smoke probe fault

- Replace the smoke probe

- Check the electrical

connection of the smoke

probe

- Contact the Technical

Assistance Centre

15 Fan check cable

disconnected

- Check the connection cable

between the fan and the board

18 Condensate level

fault

- Check for any clogging in

the pipe which takes the

condensate to the siphon

- Check that the siphon is not

clogged

Maximum number

of consecutive

resets reached

- Wait 1 hour and try unblocking

the board again

- Contact the Technical

Assistance Centre

Return sensor fault

(boiler sensor fault

for T models)

- Replace the return probe

- Check parameters

- Contact the Technical

Assistance Centre

37 Fault due to low

network voltage.

- Check the voltage

- Contact your network provider

40 Incorrect network

frequency detected

- Contact your network provider

Flame loss more

than 6 consecutive

times

- Check the ignition/detection

electrode

- Check the gas supply (open

valve)

- Check mains gas pressure

42 Button fault

- Check that buttons are

working

43 Open Therm

communication fault

- Check the OT electric

connection

44 Gas valve timeout

fault without flame

- Check gas valve and board

Lock for

∆T

delivery/

return over max

limit (open vent)

- Contact the Technical

Assistance Centre

Lock for flow

temperature (FT)

check (open vent)

- Contact the Technical

Assistance Centre

Self-calibrating

procedure is

required

- Carry out the self-calibrating

procedure (see the specific

section)

Incorrect positioning

of the delivery

sensor

- Check delivery sensor

operation and position

74 Second delivery

sensor fault

- Check second delivery sensor

operation and position

EV2 SGV current

max/min absolute

limits error

- Check gas valve and board

78 EV2 SGV current

upper limit error

- Check gas valve and board

Содержание Open Hybrid SMART 25-10

Страница 1: ...res to satisfy your needs for heating and the supply of domestic hot water in maximum safety and with low running costs We recommend that your new appliance is started up within 30 days from the date...

Страница 2: ...The appliance can be used by children no younger than 8 years old by people with physical or cognitive disabilities and by people lacking experience or the necessary knowledge provided that they are...

Страница 3: ...ndicate actions which if not carried out correctly can result in injury of a general nature or may damage or cause the appliance to malfunction these actions therefore require particular caution and a...

Страница 4: ...4...

Страница 5: ...storage tank connections 18 2 5 Installation of the Open Hybrid SMART System 19 2 5 1 Heat pump installation 23 2 6 Smoke outlet and combustion air inlet 24 2 6 1 Openings in the frame to allow the p...

Страница 6: ...he appliances which make up the system A bag containing nuts bolts and screws and the assembly instructions SIME HOME PLUS Remote Control Additional appliances devices to complete the basic mini mum s...

Страница 7: ...on with any flow rate processed by the system Than ks to the specific design the inertial tank always guarante es the best possible working conditions for the heat pump making it work at the minimum t...

Страница 8: ...et B2 8 Domestic hot water storage tank drain valve Rs 9 Domestic hot water relief valve Vs 10 Sensor B3 11 System safety thermostat TS 12 Check valve Vr 13 Low temperature system pump PI 14 Inertial...

Страница 9: ...max kW 24 Minimum heat input G20 G31 Qnw min kW 4 4 5 D H W flow rate T 30 C l min 11 5 Continuous D H W flow rate T 25 C T 35 C EN 13203 l min 13 8 9 8 Minimum D H W flow rate l min 2 Max PMW Min Pr...

Страница 10: ...06 3 91 4 43 4 49 Cooling capacity 2 min nom max kW 2 32 5 07 5 58 2 95 6 12 6 73 3 27 7 56 8 83 3 27 8 49 9 6 Absorbed power 2 kW 1 74 2 11 2 43 2 74 E E R 2 W W 2 91 2 9 3 11 3 1 SEER 5 W W 3 59 3 6...

Страница 11: ...ng weight kg 67 67 5 97 97 Net gross weight kg 63 4 71 4 63 4 71 4 95 5 102 95 5 102 Activating the maximum Hz function Performance with the following conditions 1 COOLING external air temperature 35...

Страница 12: ...Sp Water mains DOMESTIC HOT WATER STORAGE HEATER VD F HEAT PUMP MU E R SE Vr B3 TS B1 Ve Fig 3 1 4 2 Open Hybrid SMART base High Temperature kit 1 LOW TEMPERATURE SYSTEM PI PS Water mains Radiator VD...

Страница 13: ...stem PS Domestic hot water pump PI System pump low temperature Sp Plate heat exchanger Ve Domestic hot water expansion vessel VeS Solar expansion vessel optional VM Domestic hot water valve optional V...

Страница 14: ...365 1766 1336 1024 18706 12565 8622 6033 4300 3116 2296 1717 1300 998 10 C 20 C 30 C 40 C 50 C 60 C 70 C 80 C 90 C 100 C 1 6 Expansion vessels The expansion vessel installed on the boilers has the fol...

Страница 15: ...s equipped with the following pre cabled components which require connection 1 9 3 2 5 7 6 8 4 KEY 1 MLC30 zone board see 3 3 MLC30 zone board and setting of relative parameters on page 31 2 Boiler pr...

Страница 16: ...UPPLY BLUE SE TA1 TA KEY QU1 Boiler protection QU2 Auxiliary protection KAB Low temperature relay KAI Integration relay KAVAT High temperature valve relay TS Low Temperature System Safety Thermostat P...

Страница 17: ...W1 20 SE 21 SE1 22 SAN 23 SAN1 24 AH 25 AN 26 N1 27 NC1 28 NO1 NR MR BL ON OFF ON OFF SW SW SE SE SAN SAN AEH AEHN N NC1 NO1 L N PE IG1 POWER SUPPLY 230 V 50 Hz 6 5 4 3 T BOILER TERMINAL BOARD EXTERNA...

Страница 18: ...able for the dimensions and weights of the parts using suitable accident prevention protection When handling is not carried out manually operators must ensure that the maximum weight per person is not...

Страница 19: ...d washers supplied Fig 11 m WARNING The installer must ensure that a condensate outlet pipe is fitted The pipe must not have any siphons or horizontal sections to prevent ice from forming if there is...

Страница 20: ...he pipe 5 code 6277824 to the connection U Do mestic hot water output of the fitting template and to the boiler connection U DHW output Fig 14 Connect the pipe 6 code 6226973 to the connection G Gas o...

Страница 21: ...he diverter valve VD and to the connection RP Heat Pump Return Fig 15 and Fig 16 Rp Mp 8 10 12 11 VD 9 Fig 16 Fit the puffer by placing the slot onto the prearranged pin in side the frame and secure i...

Страница 22: ...ed Connect the flexible tube code 6017401 to the domestic hot water expansion vessel and to the connection Z of the pipe 3 ensuring that the vessel when undergoing maintenance can be moved without nee...

Страница 23: ...ng parameters to be set If the heat pump is installed in an area which is difficult to reach set the relative parameters prior to installation for para meter setting refer to the paragraph 3 2 Heat Pu...

Страница 24: ...low the passage of the smoke outlet The drawing indicates the positions and prearranged dimensions in the built in frame for the outlets for the smoke outlet and combustion air inlet pipes 1 4 0 1 4 0...

Страница 25: ...c cessories from those listed in the table below completes the smoke outlet combustion air inlet assembly Split pipe system 4 2 1 3 Fig 24 KEY 1 Split pipe system with take off point 2 Air inlet 3 Smo...

Страница 26: ...of the wall The socket must be secured on a smooth section of the wall and where there is open brickwork or irregular walls it is be made in an area which is as smooth as possible d IT IS FORBIDDEN T...

Страница 27: ...he Heat Pump must be connected to the mains network independently in compliance with the applicable technical Regulations and national and lo cal legislation in force m WARNING Each connection to the...

Страница 28: ...connections The connections to be made are the electrical power connection already connected t the boiler to the Open Hybrid SMART electrical panel the external sensor optional and the communication c...

Страница 29: ...was removed previously 2 9 1 Setting boiler parameters To go into the parameters menu from the stand by screen press the button y select the operating mode WINTER n press the buttons r and t for appro...

Страница 30: ...ank drain valve If further draining is necessary the connection A of the pipe which joins the plate heat exchanger and the water he ater can be loosened slightly m WARNING Suitably protect the devices...

Страница 31: ...PRG to enter the parameter settings menu press or to select the required parameters press PRG to confirm the parameter to be modified and then or to modify the value press PRG to confirm To exit pres...

Страница 32: ...y device open with low temperature zone present 51 1 Fault in low temperature zone sensor interrupted or short circuited 52 2 No communication between the MLC30 board and the board downstream 54 3 No...

Страница 33: ...with T A zone 2 0 90 C 60 20 K setting with T A zone 3 0 90 C 60 21 K setting with T A zone 4 0 90 C 60 22 Heat request delay zone 1 0 255 sec 100 23 Heat request delay zone 2 0 255 sec 100 24 Heat r...

Страница 34: ...7 4 button until the arrow is pointing to the correct day 1 Monday 7 Sunday Setting the program Il programmatore dispone di otto programmi di accensione e otto di spegnimento The time clock has 8 on...

Страница 35: ...set selector 2 back to the RUN position an error will appear in the clock display referring to the program which is incorrect To delete all programs put the selector in position P and press buttons 3...

Страница 36: ...ptional Sensor PT1000 Cable 2x0 5mm Sensor NTC Cable 2x0 5mm LOW TEMPERATURE CIRCUIT request NO Contact Cable 2x0 5mm SIME HOME PLUS Cable 2x0 5 mm Open Therm communication Cable 13x0 75mm min recomme...

Страница 37: ...SUPPLY heating only RADIATING PANEL SYSTEM POWER SUPPLY heating only FAN CONVECTORS only cooling dehumidify FAN CONVECTORS only cooling dehumidify HEAT PUMP SOLAR COLLECTOR optional SOLAR SENSOR optio...

Страница 38: ...he selector Electrical panel Summer Winter HEAT PUMP SOLAR COLLECTOR optional SOLAR SENSOR optional SIME HOME PLUS Cable 2x0 5 mm Open Therm communication EXTERNAL SENSOR optional Cable 13x0 75mm min...

Страница 39: ...ting cooling dehumidify FAN CONVECTORS heating cooling dehumidify T T TA HEAT PUMP SOLAR COLLECTOR optional SOLAR SENSOR optional SIME HOME PLUS Cable 2x0 5 mm Open Therm communication EXTERNAL SENSOR...

Страница 40: ...2x0 5 mm Open Therm communication Humidistat to stop radiating cooling to be used in series with the low temperature circuit request EXTERNAL SENSOR optional Cable 13x0 75mm min recommended cross sect...

Страница 41: ...at to stop radiating cooling to be used in series with the low temperature circuit request EXTERNAL SENSOR optional Cable 13x0 75mm min recommended cross section Digital input eg Summer Winter selecto...

Страница 42: ...AURE CIRCUIT NO contact Cable 2x0 5mm TOWEL RADIATOR high temperature and or fan convectors NOTE High temperature circuit only heating applicable in all previous diagrams The request is made by the TA...

Страница 43: ...eat output II 0 77 0 83 0 88 0 92 Value of mathematical expression 294 11 Pnominal III 1 35 1 35 1 35 1 35 Value of mathematical expression 115 11 Pnominal IV 0 53 0 53 0 53 0 53 DOMESTIC HOT WATER D...

Страница 44: ...alue of mathematical expression 294 11 Pnominal III 1 35 1 35 1 35 1 35 Value of mathematical expression 115 11 Pnominal IV 0 53 0 53 0 53 0 53 DOMESTIC HOT WATER D H W seasonal energy efficiency in c...

Страница 45: ...ts 60mm and 80mm 57 2 12 Electrical connections 58 2 13 Refilling or emptying 59 2 13 1 REFILL operations 59 2 13 2 EMPTYING operations 59 3 COMMISSIONING 60 3 1 Preliminary operations 60 3 2 Before c...

Страница 46: ...on of the pump and diverter valve this activates automatically every 24 hours if no request for heat has been made the chimney sweep function lasts 15 minutes and makes the job of the qualified techni...

Страница 47: ...30 C MAX OPERATING PRESSURE MAX USEFUL OUTPUT 80 60 C MAX HEAT INPUT WATER CONTENT IN BOILER TYPE OF GAS TYPE OF GAS TYPE OF GAS TYPE OF GAS FLOW RATE MAX OPERATING PRESSURE ELECTRICAL SUPPLY MAXIMUM...

Страница 48: ...mixer 8 Delivery sensor 9 Condensate siphon 10 Diverter valve 11 System filling unit 12 Domestic hot water sensor 13 Control panel 14 Domestic hot water heat exchanger 15 Gas valve 16 Domestic hot wat...

Страница 49: ...nsing heat exchanger 2 Combustion chamber 3 Fan 4 Thermal safety thermostat 5 Delivery sensor 6 Domestic hot water heat exchanger 7 Pressure transducer 8 Pressure gauge 9 Automatic bleed valve 10 Pump...

Страница 50: ...C 90 C 100 C 1 7 Expansion vessel The expansion vessel installed on the boilers has the following characteristics Description U M OPEN HYBRID SMART 25 Total capacity l 9 0 Prefilling pressure kPa 100...

Страница 51: ...n normal conditions are restored 3 DISPLAY l SUMMER This symbol appears when the boiler is operating in Summer mode or if only the domestic hot water mode is enabled via the remote control If the symb...

Страница 52: ...be FLM Flow meter VD Diverter valve TPA Pressure transducer TA TA2 Air thermostat SE External sensor CR Remote control instead of air thermostat To connect the Air Thermostat or alternatively the Remo...

Страница 53: ...mm 250 H mm 700 Weight kg 29 5 2 3 Handling Once the packaging has been removed the appliance is to be handled manually tilting it slightly lifting it and applying pressure in the points indicated in...

Страница 54: ...ludge slag dirt residue etc Before removing an old heat generator from an existing system it is recommended that the user puts a descaling additive into the water system allows the system to work with...

Страница 55: ...iance fill the siphon with water 2 10 Gas supply OPEN HYBRID SMART boilers leave the factory prearranged for gas G20 and can also work with G31 without the need for any type of mechanical conversion S...

Страница 56: ...ditions C33 Concentric roof smoke outlet The pipes can start from the boiler but the outlets must be concentric or close together no more than 50 cm to be subject to similar wind conditions C43 Outlet...

Страница 57: ...9920 8077351 Extension W 500 mm 6 pieces 8077350 Extension W 135 mm with take off point 8077304 Wall outlet terminal 8089541 8089501 Internal and external ring nut kit 8091510 8091500 Inlet terminal 8...

Страница 58: ...ready wired power cable which is to be connected to a 230V 50 Hz network If this cable needs to be replaced an original spare must be requested from Sime Therefore only the connections of the original...

Страница 59: ...eck that there is no air in the system by bleeding all the radiators and the circuit on the high points of the system 4 5 3 Fig 18 NOTE to completely remove all air from the system it is recommended t...

Страница 60: ...mestic hot water knob as far as it will go r press and hold down the buttons o and at the same time for approximately 12 seconds until the flashing symbols l and nappear on the display as soon as the...

Страница 61: ...s displayed 3 4 List of parameters Type No Description Range U M Step Default CONFIGURATION tS 0 1 Index showing boiler power in kW 6 25 kW 1 6 tS 0 2 Hydraulic configuration 0 rapid 1 storage tank wi...

Страница 62: ...ulating pump minimum speed 20 100 1 30 tS 4 0 Modulating Pump Speed No modulation AU Automatic 30 100 10 tS 4 1 T Modulating pump delivery Return 10 40 1 20 tS 4 7 System pump forcing only in winter m...

Страница 63: ...9 RPM x 100 1 TABLE OF COUNTER DISPLAYED Type No Description Range U M Step CO 0 0 total no of boiler operating hours 0 99 h x 1000 0 1 from 0 0 to 9 9 1 from 10 to 99 CO 0 1 total no of burner operat...

Страница 64: ...stion data and measure the combustion efficiency press the button to make the boiler operate at minimum power Lo The message on the display flashes alternating with the temperature of the delivery sen...

Страница 65: ...ain system switch to OFF close the gas valve make sure that no hot parts inside the appliance are touched OFF Fig 26 4 2 External cleaning 4 2 1 Cleaning the cladding When cleaning the cladding use a...

Страница 66: ...amber and the burner remove any carbon residue check that the seal and the insulation of the door 12 to the combustion chamber are integral Replace if necessary refit the assembly by carrying out the...

Страница 67: ...ical connections Replace the pump Type No Fault Solution AL 10 Auxiliary sensor fault Check the hydraulic configuration using tS 0 2 Check the electrical connection AL 11 Gas valve modulator disconnec...

Страница 68: ...ctrode Check outlets Check air diaphragm for BF models Check gas calibration AL 92 System has reached maximum air correction error at the minimum flow rate Check electrode Check outlets Check air diap...

Страница 69: ...ustible consumption GJ C H seasonal energy efficiency D HW energy efficiency Sound power dB A 25 XL 20 37 17 92 89 54 Conforming to Annex IV item 2 of the Delegated Regulations EU No 811 2013 which su...

Страница 70: ...low temperature regime b P1 6 5 kW At 30 of nominal heat output and low temperature regime 1 97 6 Auxiliary electricity consumption Other items At full load elmax 0 026 kW Standby heat loss Pstby 0 1...

Страница 71: ...71...

Страница 72: ...045 Legnago Vr Tel 39 0442 631111 Fax 39 0442 631292 www sime it Fonderie SIME SpA reserves the right to make changes at any time without prior notice in order to improve its products without compromi...

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