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CSCP 012

C-DIAS SAFETY CPU

Page 30

05.10.2018

Troubleshooting

•

Check all modules in the system for completeness and type conformity

•

Check that all modules are error-free

•

Check all connector cables

•

Cancel the error with the QUIT_ERROR command

If the Safety CPU remains in the error status after the QUIT_ERROR command has been
executed, it must be retested using the SafetyDesigner.

Troubleshooting with the SafetyDesigner

Connect the SafetyDesigner
Debug the system using the SafetyDesigner.

Correcting a wiring error

When a wiring error is determined, a controlled deactivation of the system is re-
quired, which must then be turned off.

The system can only be rewired when no power is applied.

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Содержание C-DIAS CSCP 012

Страница 1: ...tive loads 1 2 15 05 2017 13 Specifications of maximum allowable output loads refined 1 3 04 12 2017 6 9 10 16 16 17 Removed standard IEC 61508 Added chapter Conformity with EU Standards Added Cat 4 A...

Страница 2: ...nnector Layout 7 C DIAS Safety CPU CSCP 012 9 Module Description 9 Designated Use 10 Mechanical Dimensions 11 Technical Data 12 Output specifications 12 Maximum inductive load L mH at load current I A...

Страница 3: ...ences 22 Overview of Commands 24 Handling the micro SD Card 26 Configuring a Safety CPU with the SD card 26 Error Response 28 Restart Errors 28 Configuration distribution error 29 Troubleshooting 30 T...

Страница 4: ...re 31 Fig 12 Simplified representation of the processing machine 32 Fig 13 Example structure diagram 34 List of Tables Table 1 C DIAS bus connector layout 7 Table 2 Output specifications 12 Table 3 Al...

Страница 5: ...e or the entire Safety application the instruction and explanations in this documentation and the Safety System handbook must be followed explicitly Delivery Condition The individual SIGMATEK Safety c...

Страница 6: ...terminal box for operation General Instructions for Operating the Safety Modules In the Safety System handbook the following topics to be observed are covered System requirements Performance level e a...

Страница 7: ...N 5 5 CDIAS_ RD 5 CDIAS_ WR 6 6 CDIAS_A6 6 CDIAS_A7 7 7 CDIAS_A4 7 CDIAS_A5 8 8 CDIAS_A2 8 CDIAS_A3 9 9 CDIAS_A0 9 CDIAS_A1 10 10 CDIAS_D6 10 CDIAS_D7 11 11 CDIAS_D4 11 CDIAS_D5 12 12 CDIAS_D2 12 CDIA...

Страница 8: ...the C IPC and coupler modules connectors are provided over which the C DIAS bus must be externally supplied with a voltage of 24 V The external supply for the output and clock drivers should be indepe...

Страница 9: ...use in systems with optional modules and interface variables in accordance with the system hand book version 1 5 sections 1 6 7 1 and 7 2 The Safety CPU module has 2 non safety signal outputs TA and...

Страница 10: ...people who have completed training or have been trained under supervision of qualified personnel and have been author ized to operate and maintain safety related equipment systems and facilities in c...

Страница 11: ...C DIAS SAFETY CPU CSCP 012 1 6 Page 11 Mechanical Dimensions Fig 3 Mechanical dimensions...

Страница 12: ...Rated output voltage 24 V DC Output voltage range minimum 18 V maximum 30 V Maximum output current 2 A Maximum total current per output group 2 outputs 2 A Brake voltage with switching off inductive l...

Страница 13: ...ge 13 Maximum inductive load L mH at load current I A Fig 4 Inductive load Maximum capacitive load C F at load current I A Fig 5 Capacitive load I A L mH C F 0 6400 1 25 0 5 1600 3 13 1 400 5 2 100 8...

Страница 14: ...gnal outputs Number of 2 Rated output voltage 24 V DC Output voltage range including ripple Minimum 18 V Maximum 30 V Output current 100 mA at 24 V Miscellaneous Short circuit proof Table 5 Signal out...

Страница 15: ...errupt time for volt age interruptions 10 ms Standard UL 508 E247993 Table 6 Electrical requirements Electrical requirements for UL IMPORTANT The device was tested in accordance with the UL 508 Norm a...

Страница 16: ...rective Functional safety standards IEC 62061 SIL 3 or SIL CL 3 EN ISO 13849 PL e Cat 4 Configuration 2 channel redundant diverse Safety relevant parameters Diagnostic coverage DC 96 Probability of fa...

Страница 17: ...26061 Shock resistance EN 60068 2 27 15 g Protection Type EN 60529 IP 20 Table 8 Environmental conditions Miscellaneous Article number 12 890 012 Hardware version 1 x Output Power Supply So that a sho...

Страница 18: ...CSCP 012 C DIAS SAFETY CPU Page 18 05 10 2018 CSCP 012 Circuit Fig 6 CSCP 012 circuit For the functions and LED display see the following chapter LED Displays...

Страница 19: ...e time limited LED ST on and or The time unlimited LED ST off opera tion mode ST Yellow Status Lights permanently the module is currently in service mode Slow blinking frequency the module is cur rent...

Страница 20: ...out The complete C DIAS connector set 3 connector plugs with spring terminals Phoenix Contact FK MCP 1 5 4 ST 3 5 is included in delivery of the C DIAS module TO1 X1 1 Digital output 1 TO2 X1 2 Digita...

Страница 21: ...is thereby placed in the socket Concurrently the protruding nose is removed from the corresponding pin in the plug The respective plug can therefore be inserted into the corresponding socket only Conn...

Страница 22: ...quence and the sequence for selecting a command see the following diagram Buttons LED B LED C1 C3 Fig 8 Command sequences Explanation of the individual sequences Start sequence The button must be push...

Страница 23: ...ch the button must not be pressed the service mode is imitated and the command is executed If the button pressed for longer than approximately 3 seconds the selected command is not accepted and the Er...

Страница 24: ...Table 11 Overview of commands Overview of Module statuses and commands The following tables show a sample of the statuses in which the system can be found the commands that can be active during the r...

Страница 25: ...is deleted After executing the instruction the Safety CPU changes to the service mode Service mode SET_VERIFIED The configuration status is set to verified Operational mode A SW RESET is performed If...

Страница 26: ...elete the configuration of the Safety CPU to be programmed To load the configuration from the SD card the configuration in the Safety CPU must first be deleted This can be done with either the SafetyD...

Страница 27: ...he following chapter Restart Error A micro SD card with a memory capacity of 1 Gigabyte is available from SIGMATEK under the article number 12 630 101 Only micro SD cards that support version 2 0 or h...

Страница 28: ...tem Handbook as well For an exact error analysis the SafetyDesigner must be used Restart Errors The following diagram shows the response of the Safety CPU module during restart Fig 9 Simplified status...

Страница 29: ...EDs light simultaneously d If for whatever reason the distribution of the configuration is still not successful the Safety CPU switches to the Error mode and the E LED lights e When the Safety CPU rem...

Страница 30: ...the Safety CPU remains in the error status after the QUIT_ERROR command has been executed it must be retested using the SafetyDesigner Troubleshooting with the SafetyDesigner Connect the SafetyDesign...

Страница 31: ...SAFETY CPU CSCP 012 1 6 Page 31 Input Circuit Fig 10 Input circuit structure Output Circuit Fig 11 Output circuit structure Digital Input IN 1 to IN 4 Internal logic OUT 1 OUT 2 Internal logik Digital...

Страница 32: ...button S1 should have a 2 channel connection R2 The signal lamp P1 should turn on immediately after pressing the start button S1 To activate the signal lamp P1 a safe output can be used R3 For the po...

Страница 33: ...safe inputs The normally closed contacts of the Emergency Stop switch S2 are connected to the signal outputs A and B over 2 channels cross circuit detection and wired to 2 safe inputs The monitor con...

Страница 34: ...CSCP 012 C DIAS SAFETY CPU Page 34 05 10 2018 Fig 13 Example structure diagram The following schematic shows the block diagram corresponding to the Safety CPU wiring in tabular form...

Страница 35: ...tors Pin Connection X1 1 Control relay K1 2 Control signal light P1 3 24 V 4 GND X2 1 Normally open start button S1 B 2 Normally open start button S1 B 3 Normally closed Emergency Stop S2 A 4 Normally...

Страница 36: ...CSCP 012 C DIAS SAFETY CPU Page 36 05 10 2018...

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