
5
d) Wait at least 15 minutes for the glue to fully "wick" its way
through the hinge surface and the surrounding wood, before
flexing the aileron. After sufficient time has passed, flex the aileron
up and down several times.
At first, you might notice a little
stiffness in the joint. This will go away after the hinges have been
flexed back and forth a few times. Also, pull on the aileron at each
hinge location to make sure all the hinges are securely in place.
Repeat this process to attach the other aileron to the other wing.
WARNING: The CA hinges provided in this kit are made of a
special absorbant material that can only be glued with Thin CA
adhesive. Thin CA (any brand) is the only type of glue that can be
used on these hinges - do not use epoxy or any other type of glue!
Also, never use CA Accelerator on CA hinges!
It's critical that you only make one application of glue to each side
of a CA hinge! If you apply additional glue after the first application
of glue is dry, the second application of glue will merely puddle in
the hinge gap and make the hinge too stiff to operate. The excess
glue could also weaken the hinge! When properly glued, the part
of the hinge that you can see in the hinge gap should have a dry
appearance, not wet. A dry appearance indicates that almost all of
the glue has properly soaked into the hinge slot. A wet appearance
indicates that excess glue is puddled in the hinge gap. Three to four
drops of Thin CA is the right amount.
JOINING THE WING PANELS
❑
1) Start by trimming and/or sanding the overlapped edges of
the Aerokote
®
covering material off of the center rib of both wing
panels. This will allow a maximum bond between the wing panels.
❑
2) Next, trial fit both wing panels onto the Plywood Wing
Joiner. Check to see that the wing panels fit together in proper
alignment and that both root ribs come into firm contact with each
other. If the Hardwood Wing Joiner requires a little trimming to
achieve this fit, do so now. When satisfied with the fit, take back
apart and proceed to the next step.
❑
3) Use 5-minute epoxy to glue the wing joiner into one wing
panel. Be sure to use plenty of glue! Wipe off any excess glue that
oozes out of the joint with an alcohol soaked rag or paper towel.
Let dry.
❑
4) For gluing the two wing panels together, we recommend
that you use slow drying epoxy glue so you will have plenty of time
to get them properly aligned and cleaned up.
Mix a batch of epoxy large enough to cover both center ribs and
the exposed wing joiner. Apply the glue generously to both center
ribs, work some glue into the open joiner slot, and coat the
exposed end of the joiner itself. Then, carefully slide the wing
panels together, inserting the wing joiner into the slot. Push the
panels tightly together. Wipe away any excess epoxy that oozes
from the joint with a rag or paper towel dampened with rubbing
alcohol. Carefully line up the center ribs, making sure that the
leading and trailing edges of the two wing panels are perfectly
aligned. Make sure the center joint stays tightly together until the
glue dries.
Use tape and pins to hold end ribs securely in
alignment during the drying period.
NOTE: It's very important to use plenty of epoxy when gluing the
wing panels together. The strength of your wing joint depends on
it! Don't worry if the excess glue oozes out and gets on the
covering material. With slow-drying epoxy, you will have plenty of
time to clean up all the glue smears with a rag soaked in rubbing
alcohol.
Also, if possible get someone to help you with this
procedure. An extra set of hands makes the job much easier!
While one person is holding the wing panels tightly together, the
other person can wipe off the excess glue.
MOUNTING SERVOS IN THE WING
❑
1) Locate the laser-cut plywood Retract Servo Tray and two
Retract Servo Tray Supports. Glue one of the supports in place at
the front of the retract servo opening and one at the rear, as shown
in the picture.
When dry, glue the plywood servo tray in place on top of the
supports. Let that dry. Then, you can install your retract servo in
the tray using the screws provided with the servo.
❑
2) In preparation for installing the aileron and flap servos, gath-
er all four servos and the required chords. Lay them out on the
wing to make sure you have all the necessary parts and under-
stand how they connect together. The large picture on the next
page shows the combination that worked in our prototypes.