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Sierra RedyCompact Meter Скачать руководство пользователя страница 5

5

RedyCompact™ Series Instruction Manual

This manual is for RedyCompact Series models:

•

RedyCompact™ Meter (GCM)

•

RedCompact™ Regulator (GCR)

•

RedyCompact™ Meter with Alarm Module (GSC)

•

RedyCompact™ Regulator with Alarm Module (GCA)

This manual is valid for instruments with a serial number greater than (>300000).

Receipt of System Components

When receiving a Sierra mass instrument, carefully check the outside packing carton for
damage incurred in shipment. If the carton is damaged, notify the local carrier and submit
a report to the factory or distributor. Remove the packing slip and check that all ordered
components are present. Make sure any spare parts or accessories are not discarded
with the packing material. Do not return any equipment to

the factory without first

contacting Sierra Customer Service.

Technical Assistance

If you encounter a problem with your flow meter, review the configuration information for
each step of the installation, operation, and

setup procedures. Verify that your settings

and adjustments are consistent with factory recommendations. Installation and
troubleshooting information can be found in this manual. See Chapter 3 for installation
and Chapter 6 for troubleshooting.

If the problem persists after following the troubleshooting procedures

outlined in the

RedySmart product manual, contact Sierra Instruments by fax or by E-mail

(see inside

front cover). For urgent phone support you may call (800) 866-0200 or (831) 373-0200
between 8:00 a.m. and 5:00 p.m. PST. In Europe, contact Sierra Instruments Europe at
+31 20 6145810. In the Asia-Pacific region, contact Sierra Instruments Asia at +86-21-
58798521. When contacting Technical Support, make sure to include this information:

•

The flow range, serial number, and Sierra order number (all marked on

the meter nameplate)

•

The software version (visible at start up)

•

The problem you are encountering, and any corrective action taken

•

Application information (gas, pressure, temperature and piping

configuration)

This manual is updated for the latest firmware version of the red-y compact 2. Please verify
that your unit is updated with firmware version 3.0.6 available from our website (see chapter

5.12 Firmware upgrade

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Содержание RedyCompact Meter

Страница 1: ...w Meters and Manual Regulators for Gases RedyCompact Meter GCM RedyCompact Regulator GCR RedyCompact Meter with Alarm Module GSC RedyCompact Regulator with Alarm Module GCA Instruction Manual Part Num...

Страница 2: ...ight 2020 and Liability Disclaimer All rights reserved No part of this publication may be copied or distributed transmitted transcribed stored in a retrieval system or translated into any human or com...

Страница 3: ...cause personal injury Caution Caution indicates that failure to comply with stated instructions may result in damage or faulty operation of the meter Note Note indicates that ignoring the relevant req...

Страница 4: ...Sierra Instruments standard mass flow meters or controllers for oxygen gas You are responsible for determining if this mass flow meter or controller is appropriate for your oxygen application You are...

Страница 5: ...settings and adjustments are consistent with factory recommendations Installation and troubleshooting information can be found in this manual See Chapter 3 for installation and Chapter 6 for troubles...

Страница 6: ...full scale occurs over the sensor s lifetime the sensor and or entire instrument will be repaired or replaced and recalibrated free of charge This warranty applies to all MEMS CMOS thermal mass flow...

Страница 7: ...anges air 16 2 13 USB Interface 17 2 14 Battery 17 2 15 Optional Modules 18 2 16 Calibration 19 2 17 Operation with Other Gases 19 2 18 Pressure Loss 20 2 19 Temperature Compensation 20 2 20 Pressure...

Страница 8: ...ensional Drawings In Inches 59 6 13 Dimensional Drawings In mm 60 6 14 Dimensional Drawings In Inches 61 6 15 Type Code Overview 62 6 16 Wetted Parts RedyCompact Series 63 6 17 Overview Default Settin...

Страница 9: ...rs In developing and manufacturing the devices we have focused primarily on customers and their applications Our aim is to implement customers requirements in the form of new developments or enhanceme...

Страница 10: ...ed personnel 1 12 1 Installation It is recommended that the user check the devices on a regular schedule to ensure that it is leak free as both metal and elastomer seals gaskets o rings and valve seat...

Страница 11: ...the measurement and control of clean and dry gaseous media The most significant advantage is that the measurement process measures the real mass flow and is largely independent of temperature and pre...

Страница 12: ...nd Other units This separation is not only there to find the unit you want to select quicker it also separated the Normalized flow from the Standardized flow Figure 3 Units Menu The RedyCompact has ba...

Страница 13: ...na Standardized Volumetric Flow Standardized means that the units are translated to predefined pressure and temperature conditions Standardized or Standard conditions refers to 20 C 68 F and 1013 25 m...

Страница 14: ...e The block diagram does not show the optional manual control needle valve model GCR that would normally be placed on the outlet of the unit Turbulence filter By pass Touch Display dotmatrix 128x64 Px...

Страница 15: ...si of reading typical N2 Working Pressure Range 0 2 11 bara 3 160 psia Test Pressure 16 bara 232 psia Storage Conditions 20 to 80 C 4 to 176 F 0 95 RH non condensing Temperature Range 0 50 C 32 bis 12...

Страница 16: ...ower supply 2 12 Measurement Ranges air The RedyCompact has four different flow elements available Each element has a defined maximum operating flow range that will be defined during calibration The f...

Страница 17: ...asts for about 3 6 months under non continuous use see Notes below We recommend to use external power USB micro B or 24 VDC if you application needs continuous measurement like measuring totalized flo...

Страница 18: ...2 meter fly lead cable and needs to be powered by 8 30 VDC which also powers the RedyCompact flow meter Each of the 3 alarm contacts can be configured as high low window and totalizer alarm Once the...

Страница 19: ...is Lifetime 5 million Inputs 1 2 Opto couplers Voltage Range polarity sensitive 5 30 VDC 5mA max Min Recommended Pulse Width 100 msec Sample interval 20 msec 2 16 Calibration Each measuring device is...

Страница 20: ...n to the fundamental principle an internal sensor measures the gas temperature and with the help of a 3 dimensional table of interpolation values a correction factor is calculated automatically The fl...

Страница 21: ...ows It can be set through the set up menu Higher filter settings will slow down the response time of the unit Please always first try to find and remove the cause of your noisy or pulsating flow e g a...

Страница 22: ...ondensation inside the unit Please take precautions to avoid this 3 11 Requirements for Pipework The most common causes of faults concern the way that devices are connected to the gas supply Please no...

Страница 23: ...he flow direction The sealing rings O rings must not be damaged during assembly For more information see the data sheet for the fittings 3 13 Filters Gas Cleanliness We always recommend that a filter...

Страница 24: ...battery when used in the RedyCompact flow meter It is also possible to use rechargeable batteries but the unit will however not charge the battery if powered by the USB micro B We strongly recommend t...

Страница 25: ...splay Using your other hand grab the notches and pull the battery compartment out of the housing Replace the battery and push the battery compartment back into place Note that this will not automatica...

Страница 26: ...26 3 16 Warm up time All instruments of red y line are ready for use within seconds of connecting the power There is no significant warm up time 5 sec...

Страница 27: ...27 4 Operation Figure 7 Horizontal Mode Warning In case of incorrect handling of the flow meter the measurement function can be impaired Figure 8 Vertical Mode...

Страница 28: ...ve touch screen You can either press the screen or swipe the screen swipe control A short press means touching the screen for about 0 5 seconds while a long press means touching the screen for at leas...

Страница 29: ...are different home screens A short press or swipe control swipe left or swipe right is used to switch between these home screens A short press switches to the next home screen available Repeatedly doi...

Страница 30: ...ays warnings e g overflow and errors e g sensor error If the optional alarm module is installed the alarm status and enable state of the individual alarms A1 A2 A3 is displayed The individual home scr...

Страница 31: ...The menu is organized in a hierarchical way containing submenus Each menu is a list of menu items Within each list one menu item is selected printed in a bold font The menu headline contains the name...

Страница 32: ...ntrol swipe right Leaving a menu causes its parent menu to be activated again one level up in hierarchy Otherwise if there is no parent menu the entire menu is left jumping back to home screens A long...

Страница 33: ...larm and notification area Flow value too big If the flow value is too large Out of range is displayed In that case flow measurement is still operational but the flow value is not displayed anymore Se...

Страница 34: ...faults Air 300 ln min N2 300 ln min N A Reset Configure Read Reset totalizer Reset on start Storage interval Home screen use Reset source Configuration Device Totalizer Flow Air 0 60 mln min 0 0 C 101...

Страница 35: ...alarm has been enabled the corresponding alarm name is shown underlined see picture on the right Reset If applicable you can manually reset an alarm here The other reset location is on the alarm home...

Страница 36: ...his function the alarm gets activated if the flow is under a predefined value set in the threshold by the customer Flow window With this function the alarm gets activated if the flow is outside a Wind...

Страница 37: ...an E If you press this you can enter the scientific notation for instance 1 0E 3 0 001 or 2 2E2 220 Threshold Threshold is the activation value If you for instance selected a high alarm the alarm wil...

Страница 38: ...The alarm duration is minimum time that the alarm is active after it is activated It can be set from 100 to 9999999 msec 2 777 hr Reset source Default Manual The alarm can be reset in different ways B...

Страница 39: ...zers Each can display a maximum of 8 digits The totalizer value will be stored internally as an IEEE 754 floating point number The internal totalizer will never roll over the maximum value far exceeds...

Страница 40: ...play the value within the 8 digits for instance m3 n or kg See section 4 12 3 Units Read Read the totalizers for instance in case you only activated the flow screen N is the non resettable totalizer R...

Страница 41: ...nput kept in reset Low level Low level on selected alarm input kept in reset More information on how to work with the Alarm module inputs can be found in Chapter 2 15 Optional modules Home Screen Use...

Страница 42: ...instance select Software under the Info menu you can see the current firmware version and the date that this version was released Other fields provide similar information Under Configuration you see t...

Страница 43: ...operating on the battery the display shows PERF If the measurement setting is forced to Economy and you use an external power supply the display shows ECO Please note that in ECO mode the backlight i...

Страница 44: ...sure you respect the flow direction of the gas indicated by an arrow on the rear of the instrument 4 12 2 4 Display Auto Off The display can be set to switch off after a defined time following your l...

Страница 45: ...low the instructions on the screen To calibrate the unit use a precise tool and touch the upper left crosshair Keep the Touch Display touched until the progress bar has run to completion Repeat the st...

Страница 46: ...ter 1 15 Real Standardized and Normalized flow of this manual 4 12 4 Filter With the filter settings you adjust the reading of quickly changing flows The filter basically averages the readings from th...

Страница 47: ...mber of digits in the readout can change a lot In automatic resolution mode the required number of digits is automatically calculated depending on the range and selected units This resolution is howev...

Страница 48: ...e When selecting the other settings you would see Resolution setting Flow Displayed Remarks 0 0001 189 673 189 673 The display cannot show more than 6 digits 0 001 189 673 0 01 189 67 0 1 189 6 auto 1...

Страница 49: ...unit is powered by USB or the external 24 VDC Once the unit is switched off it no longer totalizes the flow Note When we supply the unit the auto power off will be set to 15 minutes 4 12 8 Factory Res...

Страница 50: ...plitter can be removed The removal should only be done by trained service personnel Removal and Assembly can potentially shift the calibration of a unit Disassembly is different for the different devi...

Страница 51: ...Factory Service Center and will ensure that your order is processed promptly Prices may vary depending on the flow range type of gas and operating pressure of your unit To request detailed pricing co...

Страница 52: ...to install the required driver If you see arrows continue with 5 5 Start the Service Tool software and follow the instructions Do not disconnect USB cable during the firmware update Once the firmware...

Страница 53: ...53 Note Alarm configurations set in a previous firmware version will not be affected by a firmware update...

Страница 54: ...ated with a different gas from its calibration For multi gas instruments you can set the appropriate gas type Offset due to mounting position Particularly with small measurement ranges heavy gases and...

Страница 55: ...larm contacts An external magnet can unintentionally influence the alarm contacts Please remove the interfering magnet Touch display does not work properly Calibration issue with touch screen Apply ca...

Страница 56: ...56...

Страница 57: ...57...

Страница 58: ...the optional fittings length Fittings are options only Standard process connection is female BSPP tread You can find detailed information for the individual products on our homepage www sierrainstrum...

Страница 59: ...to the optional fittings length Fittings are options only Standard process connection is female BSPP tread You can find detailed information for the individual products on our homepage www sierrainstr...

Страница 60: ...he optional fittings length Fittings are options only Standard process connection is female BSPP tread You can find detailed information for the individual products on our homepage www sierrainstrumen...

Страница 61: ...the optional fittings length Fittings are options only Standard process connection is female BSPP tread You can find detailed information for the individual products on our homepage www sierrainstrum...

Страница 62: ...62 6 15 Type Code Overview...

Страница 63: ...on silicon oxide silicon nitride Silizium Siliziumoxid Siliziumnitrit Epoxy Sensor packaging 1 4305 Abbreviation Kurzbezeichnung Designation Bezeichnung Remarks Bemerkungen EPDM Ethylene propylene die...

Страница 64: ...f 20 40 60 80 100 Max 6 Settings Display Orientation Auto 0 degree 90 degree 180 degree 270 degree 7 Settings Display Display auto off Disabled 1 minute 3 minutes 5 minutes 15 minutes 30 minutes 8 Set...

Страница 65: ...range and dynamics all these 3 gasses will be programmed The gas is set default on the customer ordered gas 2 The reference condition of all units under Real and Norm are always 0 C and 1013 25 mbara...

Страница 66: ...66...

Страница 67: ...high Maximum Disabled 5 seconds 10 seconds 30 seconds 60 seconds 120 seconds Disabled 1 minute 3 minutes 5 minutes 15 minutes 30 minutes 0 off 20 40 60 80 100 Max Overview Flow Totalizer Alarm A1 Ala...

Страница 68: ...68...

Страница 69: ...Alarm duration Reset trigger Reset source Output driver Function Configure Enable A1 High flow Flow high Flow low Flow window Totalizer Inverted Normal Always low Always high Manual Automatic Input 1...

Страница 70: ...or sensor The use of MEMS techniques allows both electronic circuits and mechanical devices to be manufactured on a silicon chip similar to the process used for integrated circuits To assure warranty...

Страница 71: ...al or which have been subjected to unusual physical or electrical stress alteration or tampering or upon which the original identification marks have been removed or altered Whenever the design of the...

Страница 72: ...meters and controllers 9 filter fittings 23 filter settings 46 Filters Gas cleanliness 23 Firmware upgrade 52 Flow splitter disassembly 50 H home screens 43 Hysteresis 38 I Installation 10 Installatio...

Страница 73: ...73...

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