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IOM-007 

 

Installation Operation Manual for TC3A-107 and Similar EDUs 

 

Page 7 of 19 

 

No carbon steel must be present in the storage of the products. 

 

Please note; maximum storage temperature takes into account solar gain. Skin temperature must 

not exceed 70°C. Suitable protection must be used to ensure maximum storage temperature is 

not exceeded.  

 

7.3  AquaTRON Oil Tube Storage 

Storage temperature range: -40°C to 70°C 

Storage humidity: 0% to 85% R.H. 

Maximum storage period: 2 years stored in accordance with ISO 2230 (pressurised).  

If storage is outside the above guidelines, then protective covering is available on request. 

Where Junction Boxes are used ensure protection from strong sunlight and strong 

artificial light. 

7.4  Long term storage of elastomers 

For the recommended storage of elastomeric components e.g. termination sleeves and cable 

boots, please refer to Tronic document MH006 -  Procedure for Storage and Handling of 

Elastomeric Materials. 

 

8. 

ELECTRICAL FLYING LEADS DESIGN 

The  EFL’s associated with this assembly are completely independent and are fitted with Diver 

installable connectors at each end.  All EFL’S are oil filled, pressure compensated and are 

supplied complete.  They are used to connect various subsea equipment. 

All EFL’S should be retrievable and when installed should not cross-over each other. 

 

The DigiTRON range of connectors have been developed for long term reliable signal and low 

power control system applications associated with offshore installations. The underwater mate 

able capacity of these connectors is achieved using pressure compensated electrical inserts 

employing the CE principle. 

 

All mild steel sealing surfaces shall be inlayed with Inconel 625, or similar, with no additional 

protection (e.g. CP, Paint etc.) required. This is to prevent localised pitting of the interface. 

 

If the connectors are to be left unmated, in seawater, for any length of time dummy connectors 

must be used to protect the pin contacts in the receptacle connectors.  Over exposure will 

increase the risk of corrosion damage or marine growth on the contact surfaces of the receptacle 

contact pins. This could lead to damage to the seals and insulation within the socket contacts. 

Plug connectors do not require full dummy connectors for protection. Tronic advise the fitting of 

acetal caps to protect plugs against marine growth. It is good practice to always fit the protective 

cap when a connector is unmated topside prior to deployment to provide mechanical protection. 

 

NOTE: 28 DAYS IS THE MAXIMUM CUMMULATIVE ALLOWABLE EXPOSURE OF 

UNPROTECTED CONTACT PINS TO SEAWATER OVER THE LIFE OF THE CONNECTOR. 

THIS ONLY APPLIES WITH POWER OFF. 

 

9. 

CATHODIC PROTECTION 

EDU is equipped with external earth straps to provide CP protection to each connector installed 

on the junction box. 2 off earth straps are also provided to be fitted to the mounting bracket and 

the host structure that is providing a CP connection 

Содержание TC3A-107

Страница 1: ...d Similar EDUs Page 1 of 19 Document No IOM 007 Title IOM TC3A 107 and Similar EDUs Installation Operation Maintenance Manual For TC3A 107 Disconnectable junction box and associated diver EFL S and similar EDUs Created By Paul Westwell Revision Number 02 ...

Страница 2: ...IOM 007 Installation Operation Manual for TC3A 107 and Similar EDUs Page 2 of 19 REV SECTION CHANGE DESCRIPTION 01 INITIAL RELEASE 02 Updated for use with similar EDUs Document Holds ...

Страница 3: ...CAL FLYING LEADS DESIGN 7 9 CATHODIC PROTECTION 7 10 INSTALLATION DEPLOYMENT 8 10 1 Pre installation checks for EFL s and EDU 8 10 2 Installation of Junction box and mounting brackets 8 11 INSTALLATION OF EFLS 12 11 1 Equipment required 12 11 2 Live Mate De mate 13 11 3 Diver connectors 13 12 TESTING OF EFL S 15 13 DIGITRON CONNECTOR SPECIFICATION 16 14 AQUATRON HOSE SPECIFICATION 18 15 MAINTENANC...

Страница 4: ...to be detailed can be recorded in the punch list at the rear of the document Sensor installation shall be covered by manufacturer specific procedures 3 ABREVIATIONS A Ampere AC Alternating Current Assy Assembly API American Petroleum Institute AWG American Wire Gauge BOM Bill of Material C Degree Celsius CE Community European Comms Communication Signal CP Cathodic Protection DC Direct Current DWG ...

Страница 5: ...iemens com and or complete and return the punch list in section 16 5 PROTECTION HANDLING AND SHIPMENT INCLUDING FROM CUSTOMERS Siemens Subsea connectors are manufactured primarily from materials such as 316L stainless steel UNS S31603 and Super Duplex stainless steel UNS S32550 and as such are designed to withstand harsh saliferous environments However the connector insert and exposed parts are su...

Страница 6: ...ction caps until connectors are ready for installation On removal do not allow the hoses to drag over the edges of the packing crate Connectors Equipment supplied in boxes must be stored in the box 7 STORAGE 7 1 Short Term Connector Storage Prior to installation the connectors are sensitive to environments where grit and dirt are present To prevent ingress of the above they should be stored in a c...

Страница 7: ... developed for long term reliable signal and low power control system applications associated with offshore installations The underwater mate able capacity of these connectors is achieved using pressure compensated electrical inserts employing the CE principle All mild steel sealing surfaces shall be inlayed with Inconel 625 or similar with no additional protection e g CP Paint etc required This i...

Страница 8: ... this document and where possible take photos of any issues that need to be recorded and inform Technical Dept Before mating the receptacle connector should be checked for debris The connectors have been designed to accommodate sand and silt contamination however large pieces of debris should be removed Use a water jet if subsea Before mate demate all power is to be switched off The DigiTRON range...

Страница 9: ... 50mm for mounting interface hole positions tol 0 25mm Figure 2 ref Indicates distance of 182 00mm for mounting interface hole positions tol 0 25mm 2 Drill interface holes for CP connection in mating structure for 2 x earth straps supplied length max 1 meter 2 off M8X1 25 6H TAPPED HOLES MIN THREAD LENGTH 20mm See fig 3 ...

Страница 10: ...earth straps secured under bracket mounting screws 4 In the event that the brackets are not installed to the junction box body these will need to be assembled and installed If applicable Assemble brackets to the body taking into account the anti rotation peg is to be situated on the underside of the unit and locates into a recess in the body Tighten the M6 fasteners to 3 5Nm to complete the bracke...

Страница 11: ...under the required mounting screws and torque to 10Nm See Fig 6 Figure 6 ISO view of box indicating mounting screw positions for reference 6 Route and fit CP connecting earth strap to structure via the previously drilled interface holes detailed in step 2 and secure with 2 off item SC M8 20 cap head screws fitted with the supplied M8 washers torque to 10Nm M8 screws for fixing to structure M6 Scre...

Страница 12: ...x is only designed to operate in a fixed horizontal position only This completes the installation of the Junction box Figure 8 Shows junction box installed on structure 11 INSTALLATION OF EFLS The following section will provide information for the correct installation of the required EFL s 11 1 Equipment required A 2 3 C spanner or purpose made Tronic tool T11367 may be used Secure earth straps to...

Страница 13: ...he inserts Note The maximum number of live mate demate operations under the above conditions is ONE only NOTE 28 DAYS IS THE MAXIMUM CUMMULATIVE ALLOWABLE EXPOSURE OF UNPROTECTED CONTACT PINS TO SEAWATER OVER THE LIFE OF THE CONNECTOR THIS ONLY APPLIES WITH POWER OFF 11 3 Diver connectors Alignment These connectors have been designed to self align during mating All that is required is to ensure th...

Страница 14: ...367 may be used to apply this torque Post Mating Checks Full engagement of the connectors can be checked through the viewing hole in the clamp ring If the connectors are fully mated then no gap should be visible between the plug and receptacle Cathodic Protection Stainless steel 316L UNS S31603 diver mate connectors must be connected to the CP Cathodic Protection system at all times Super Duplex s...

Страница 15: ...er receptacle connector 12 TESTING OF EFL S The appropriate test connector must always be used to make electrical contact during testing UNDER NO CIRCUMSTANCES should a foreign object such as a screwdriver test probe or crocodile clip be used as a test connection as this could damage the seals and insulation Such actions will invalidate the warranty of the connector 2 Insp Hole 3 Clamp ring 4 Alli...

Страница 16: ...during deployment apart from the removal of protective caps since there are no user serviceable parts inside 13 DIGITRON CONNECTOR SPECIFICATION Electrical and Mechanical Maximum current dry topside 4 way 18A 7 way 14A 12 way 11A Maximum current submerged 4 way 35A 7 way 22A 12 way 20A Maximum working voltage 1000V rms phase to earth 2000V rms phase to phase Rated number of operations 1000 mate de...

Страница 17: ...19 Please note maximum storage temperature takes into account solar gain Skin temperature must not exceed 70 C Suitable protection must be used to ensure maximum storage temperature is not exceeded Figure 13 View to show DigiTRON Front end assembly Fully factory acceptance tested ...

Страница 18: ...oose on the hose Do not compress Chemical Compatibility for AquaTRON oil tube For chemical compatibility use with AquaTRON oil tube see qualification report TR 422 section 3 11 and ERP 001 06 15 MAINTENANCE All EFL S are designed for Subsea immersion and require no maintenance while installed 15 1 Protection of Receptacle Contact Pins Under no circumstances must the contact pins in the receptacle ...

Страница 19: ...e compatible for duration of 1 hour In addition the thermoplastic materials have good resistance to Citric Acid Other acid cleaners such as 50 Acetic Acid should not be used as they may cause deterioration of the elastomeric materials Any damage found should be recorded and reported to the Technical Department 16 INFORMATION AND NOTES HEALTH AND SAFETY FEEDBACK DATE DESCRIPTION 17 SIGN OFF SECTION...

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