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Generator Sizing Guide

Onsite Estimating Sheet

Generator Sizing Instructions:

There is not a single correct sizing solution. The instructions
below identify multiple methods that, when mixed with good
judgment, should result in a moderately sized generator.
Remember to consider load growth, seasonality, and effects 
of starting motors. 

When motors start, they create a current surge that step loads
the generator. As a result of this step loading, the generator
will experience a voltage dip. After selecting a generator, 
reference the generator's surge capability using Table 3. Verify
that the generator voltage dip is adequate for the application.
Most commercial applications should be limited to 15% 
voltage dip and residential applications should be limited to
30% voltage dip.

Some commercial applications utilize one or multiple 
uninterruptible power supplies (UPS) to backup critical loads.
Please read sizing guidelines for this load type.

Measurement Method

Use a clamp-on amp meter or power analyzer to measure facil-
ity load levels. The measurement should be made at peak load
levels. Size the generator 25% larger than the peak measured
load. Verify motor and UPS load compatibility.
Measured Amps = _______

Billing History Method

Many commercial customers have a utility rate structure that
has a peak demand charge. Using a year's worth of electric
bills, size the generator 25% larger than the largest peak
demand. Verify motor and UPS load compatibility.
Peak Demand = _______

Load Summation Method

1) Enter all motors loads expected to run during peak load 

levels into Table 6. Reference Table 1 for typical motor sizes 
and electrical requirements.

2) Enter all non-motor loads expected to run during peak load 

levels into Table 7. Reference Table 2 for typical residential 
loads and rules of thumb.

3) Sum the running motor load data but do not include 

the largest motor that is cycling. Add to this value the 
non-motor load data and the starting kW for the largest 
cycling motor.

Motor running load total 
(minus largest cycling motor):       ______  kW  (Ref. Table 6)
Motor starting load from 
largest cycling motor:

+  ______  kW  (Ref. Table 6)

Non-motor load total:

+  ______  kW  (Ref. Table 7)

Total (above items):

=  ______  kW

Select generator (Total x 1.25)       ______  kW

4) Verify voltage dip compatibility using generator Surge 

Capability Table 3. Verify UPS compatibility using sizing 
guidelines provided.

Initial Estimate and Cross Check Methods

These methods are for initial estimates and cross checks only.
Size the generator using one of the above methods.

Estimate based on 60% service size:
240 Volts, 1

Ø

: ________ amps x .15 = ________ kW

208 Volts, 3

Ø

: ________ amps x .22 = ________ kW

480 Volts, 3

Ø

: ________ amps x .50 = ________ kW

Estimate Based on Square Footage

Fast food, convenience stores, restaurants, grocery stores 
= 50 kW + 10 watts / sq. ft.
Other commercial = 30 kW + 5 watts / sq. ft.
Square footage   = ____________
Estimated kW      = ____________

LP

LPG:  8.55 ft.

3

/lb., 4.24 lbs./gal., 

2500 btu/ft.

3

LPG:  36 ft.

3

= 1 gal. 

Natural Gas

1 cubic foot = 1,000 BTUs
1 therm = 100,000 BTUs 

Gas consumption = 13,000-16,000 btu
per kW/hr.

Pressure

1 inch mercury = 13.61 inches 

Water Column

1 inch Water Column = 0.036 psi
5-14 inches water column = 0.18 psi      

to 0.50 psi

Air Conditioning

1 hp per 1 ton
1 ton = 12,000 btu

Rule of Thumb

For 480 volt systems kW x 1.5 = Amps
For 208 volt systems kW x 3.5 = Amps
For 240 volt single phase systems

kW x 4 = Amps

13

Содержание Standby Generators

Страница 1: ...Sizing Guide standby GENERATORS ...

Страница 2: ...trical load consult the manufacturer s nameplate on each major appliance or piece of equipment to determine its starting and running requirements in terms of watts amps and voltage When choosing the generator output for commercial or industrial applications select a rating that is approximately 25 higher than the peak load for example if the load is about 40 kilowatts select a 50 kW genset A highe...

Страница 3: ... 74 49 21 30 375 250 108 20 Ton 240 000 BTU 10 Hp x2 20 98 65 28 20 250 167 72 20 Ton 240 000 BTU 20 Hp 20 n a 65 28 40 500 333 144 25 Ton 300 000 BTU 25 25 n a 82 35 50 625 416 180 30 Ton 360 000 BTU 15 Hp x2 30 n a 98 42 30 375 250 108 30 Ton 360 000 BTU 30 Hp 30 n a 98 42 60 750 500 217 40 Ton 480 000 BTU 20 Hp x2 40 n a 131 57 40 500 333 144 40 Ton 480 000 BTU 40 Hp 40 n a 131 57 80 1000 666 2...

Страница 4: ...heat per 1000 ft 2 12 n a 50 Heat pump elements per 1000 ft 2 7 n a 29 Dryer 5 5 n a 23 Hot tub 5 n a 21 Range oven 5 n a 21 Hot water 4 5 n a 19 Stove top per burner 1 5 n a 6 General receptacles per 1000 ft 2 1 8 3 n a Lighting per 1000 ft 2 0 75 6 3 n a Blow dryer 1 25 10 4 n a Dishwasher 1 5 12 5 n a Microwave 1 8 3 n a Toasters 1 8 3 n a 3 ...

Страница 5: ...s Operating at 3600 RPM Rated Output Surge Capability Surge Capability Running Amps LR Amps at 15 Voltage Dip LR Amps at 30 Voltage Dip Size kW 240V 1ø 208V 3ø 480V 3ø 240V 1ø 208V 3ø 480V 3ø 240V 1ø 208V 3ø 480V 3ø 7 29 24 11 23 n a n a 46 n a n a 10 42 35 15 31 n a n a 63 n a n a 13 54 45 20 38 n a n a 75 n a n a 16 67 56 24 46 n a n a 92 n a n a 20 83 69 30 63 42 24 121 80 47 25 104 87 38 71 47...

Страница 6: ...460 130 50 215 150 30 150 LP vapor LPV Pipe Size in kW 0 75 1 1 25 1 5 2 2 5 3 7 165 570 10 70 255 1000 13 45 170 690 16 30 130 540 20 15 80 340 745 25 50 235 520 35 20 125 290 1030 45 82 195 725 60 45 115 445 1095 70 20 60 260 660 80 15 50 230 590 100 30 165 430 1305 130 70 205 660 150 45 150 490 Note Table values are maximum pipe run in feet Pipe sizing is based on 5 H2O pressure drop Sizing inc...

Страница 7: ... 500 300 119 37 46 40 792 540 20 528 360 0 264 180 850 510 165 41 50 40 1 217 700 20 811 800 0 405 900 1000 600 192 41 50 40 1 416 960 20 944 640 0 472 320 LP Vapor LPV Withdrawal Fuel Consumption Load kW BTU Hr Gal Hr 7 110 000 1 2 10 190 000 2 1 13 215 000 2 4 16 252 000 2 8 20 340 000 3 8 25 390 000 4 3 35 500 000 5 5 45 620 000 6 8 60 800 000 8 8 70 950 000 10 5 80 1 100 000 12 2 100 1 400 000...

Страница 8: ...a minimum of 2 hertz Generator Sizing Recommendation Limit the total UPS loading to 15 20 of the generator capacity Double Conversion This technology is most common for critical load applications Double conversion UPS s constantly rectify AC to DC and then invert the DC back into AC This configuration results in an output that corrects for voltage and frequency deviations There are single and thre...

Страница 9: ... with no listed HP calculate HP based on running amps in the chart on the right Recommended Generator Size ________ Refer to Generator Sizing Instructions on other side of this sheet INSTALL NOTES 1 Suggested concrete pad minimum thickness of 4 with 12 overhang on all sides Fiberglass pad included with air cooled products 2 Consult manual for installation recommendations 3 Consult local authority ...

Страница 10: ...e Table 1 for typical motor sizes and electrical requirements 2 Enter all non motor loads expected to run during peak load levels into Table 7 Reference Table 2 for typical residential loads and rules of thumb 3 Sum the running motor load data but do not include the largest motor that is cycling Add to this value the non motor load data and the starting kW for the largest cycling motor Motor runni...

Страница 11: ... with no listed HP calculate HP based on running amps in the chart on the right Recommended Generator Size ________ Refer to Generator Sizing Instructions on other side of this sheet INSTALL NOTES 1 Suggested concrete pad minimum thickness of 4 with 12 overhang on all sides Fiberglass pad included with air cooled products 2 Consult manual for installation recommendations 3 Consult local authority ...

Страница 12: ... Table 1 for typical motor sizes and electrical requirements 2 Enter all non motor loads expected to run during peak load levels into Table 7 Reference Table 2 for typical residential loads and rules of thumb 3 Sum the running motor load data but do not include the largest motor that is cycling Add to this value the non motor load data and the starting kW for the largest cycling motor Motor runnin...

Страница 13: ... with no listed HP calculate HP based on running amps in the chart on the right Recommended Generator Size ________ Refer to Generator Sizing Instructions on other side of this sheet INSTALL NOTES 1 Suggested concrete pad minimum thickness of 4 with 12 overhang on all sides Fiberglass pad included with air cooled products 2 Consult manual for installation recommendations 3 Consult local authority ...

Страница 14: ... Table 1 for typical motor sizes and electrical requirements 2 Enter all non motor loads expected to run during peak load levels into Table 7 Reference Table 2 for typical residential loads and rules of thumb 3 Sum the running motor load data but do not include the largest motor that is cycling Add to this value the non motor load data and the starting kW for the largest cycling motor Motor runnin...

Страница 15: ...Notes ...

Страница 16: ...siemens com generators RPSA GENSZ 0506 New 3M0506B A Printed in USA 2006 Siemens Energy Automation Inc All Rights Reserved Siemens is a registered trademark of Siemens AG Product names mentioned may be trademarks or registered trademarks of their respective companies Specifications are subject to change without notice ...

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