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Operating hardware

4.4 IO routing

CP 1626
Operating Instructions, 11/2018, C79000-G8976-C434-03

4.4

IO routing

This section answers the following questions:

●

What is IO routing?

●

When is IO routing used?

●

What types of IO routing exist?

●

How does the IO router work?

The configuration of an IO router is described in the information system of the configuration

tool "STEP 7 Professional (TIA Portal)".

4.4.1

What is IO routing and how is it used?

Definition

Using IO routing, process data is exchanged between two PROFINET IO systems.
Example

A process controller user program controls a robot.

IO routing makes input/output data of the robot controller accessible to an IO controller for

the control level that can both read and write the data.
IO routing is a function of the IO-Base user programming interface that is configured.

Содержание CP 1626

Страница 1: ..._________________ ___________________ ___________________ SIMATIC NET PG PC PROFINET CP 1626 Operating Instructions 11 2018 C79000 G8976 C434 03 Preface Description of the device 1 Hardware installation 2 Configuration 3 Operating hardware 4 Technical specifications 5 Configuration limits 6 Approvals A ...

Страница 2: ...n may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following ...

Страница 3: ...r supplier or your local Siemens office Validity of this documentation These operating instructions are valid for the following products CP 1626 Content of this documentation These operating instructions contain information about the installation and configuration of the CP 1626 communications processor Updated operating instructions on the Internet You will find the current version of these opera...

Страница 4: ...find detailed information on setting up an Industrial Ethernet network Entry ID 27069465 https support industry siemens com cs ww en view 27069465 Manual SIMATIC PROFINET System Description This provides you with basic knowledge of the PROFINET IO topics network components data exchange and communication PROFINET IO Component Based Automation application example for PROFINET IO and Component Based...

Страница 5: ...ntry type Manual Trademarks The following and possibly other names not identified by the registered trademark sign are registered trademarks of Siemens AG SIMATIC NET HARDNET SOFTNET CP 1612 CP 1613 CP 5612 CP 5613 CP 5614 CP 5622 Industry Online Support In addition to the product documentation the comprehensive online information platform of Siemens Industry Online Support at the following Intern...

Страница 6: ... and solutions only form one element of such a concept Customer is responsible to prevent unauthorized access to its plants systems machines and networks Systems machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures e g use of firewalls and network segmentation in place Additionally Siemens g...

Страница 7: ...FINET UDP 34964 UDP 60136 UDP 65203 Open No No No HTTP TCP 443 Open No No No SNMP UDP 161 Open No No No S7 TCP 102 Open No No No Explanation of the table Authentication Specifies whether authentication of the communication partner takes place Encryption Specifies whether the transfer is encrypted SIMATIC NET glossary Explanations of many of the specialist terms used in this documentation can be fo...

Страница 8: ...Preface CP 1626 8 Operating Instructions 11 2018 C79000 G8976 C434 03 ...

Страница 9: ...Web server tab 32 4 3 4 Updating and storing information 34 4 3 5 Web pages 35 4 3 5 1 Intro 35 4 3 5 2 Start page 36 4 3 5 3 Identification 37 4 3 5 4 Diagnostics buffer 38 4 3 5 5 Module information 39 4 3 5 6 Communication 43 4 3 5 7 Topology 46 4 3 5 8 Media redundancy 52 4 3 5 9 Loading firmware 54 4 4 IO routing 55 4 4 1 What is IO routing and how is it used 55 4 4 2 What types of IO routing...

Страница 10: ... 1626 10 Operating Instructions 11 2018 C79000 G8976 C434 03 4 7 Replacement of a module with another of the same type 65 4 8 Notes and restrictions 65 5 Technical specifications 67 6 Configuration limits 69 A Approvals 71 ...

Страница 11: ...s a PCIe module for connecting PGs PCs to Industrial Ethernet The essential properties are as follows Optimized for PROFINET IO With Ethernet real time ASIC SOC 1 and ERTEC 200 P Four RJ 45 jacks for connection of end devices or other network components 2 integrated 2 port real time switches Automatic hardware detection is supported PROFIenergy functions for turning the host PC on and off ...

Страница 12: ...peration Hardware requirement To be able to operate the CP 1626 requires a short PCIe slot with master capability LED display The following figure shows the front panel of the CP 1626 communications processor A LED for group errors B LED for bus fault C Port 1 of the X2 interface D Port 2 of the X2 interface E Port 1 of the X1 interface F Port 2 of the X1 interface G X1 interface H X2 interface I ...

Страница 13: ...ing fast flashing A disruption has occurred In this case diagnostics via the Web or using SNMP is no longer possible Note If this error occurs contact Technical Support You will find the contact data in the section Preface Page 3 External power supply The CP 1626 has a socket for connecting an external power supply With this power supply the integrated real time switches of the X1 and X2 interface...

Страница 14: ...operation Jacks 3 and 4 allow IO controller and or IO device operation Note For the network separation property use sockets 1 and 2 for one IP subnet and sockets 3 and 4 for the other IP subnet CP 1626 in a PC as IO controller The following figure shows a typical application PC with CP 1626 as PROFINET IO controller at the IO controller level The IO Base controller user program runs on the PC and ...

Страница 15: ...C with a CP 1626 as PROFINET IO controller a SIMATIC S7 400 with a CP 443 1 as PROFINET IO controller and two SIMATIC S7 ET 200S PROFINET IO devices connected in the network On the IO device PCs there is an IO Base device user program running that accesses the functions of the IO Base user programming interface The data traffic is handled via a CP 1626 to a PC as PROFINET IO controller or an S7 40...

Страница 16: ...cations processor is connected to an automation system S7 400 with a CP 443 1 Advanced as PROFINET IO controller via the X2 interface with IP subnet 1 Via the X1 interface of the CP 443 1 Advanced and IP subnet 2 the CP 1626 is connected to the SIMATIC S7 ET 200S PROFINET IO devices This makes it possible to keep disruptive influences occurring in IP subnet 1 away from IP subnet 2 and there are mo...

Страница 17: ... Installing the CP 1626 Opening the PC and plugging or pulling the submodules is permitted only when the power is off Read the manual Before installing the communications processor read the section Procedure for installing PCIe modules or similar in the manual of your PC and keep to the instructions External power supply The CP 1626 has a socket for connecting an external power supply With this po...

Страница 18: ... plate supplied with the product is recommended see following graphic This improves the mechanical stability of the plug in connection You secure the outgoing cables to the holding plate with cable ties Passive network components You will find important notes on the use of passive network components in the document Industrial Ethernet PROFINET Passive Network Components https support industry siem...

Страница 19: ... lines are met only when a Blitzductor is used with 12 to 24 VDC Type BVT AVD 24 Article number 918 422 Vendor DEHN SÖHNE GmbH Co KG Hans Dehn Straße 1 Postfach 1640 D 92306 Neumarkt Germany Recommendation for installation when using Linux Install the CP 1626 first and then install the CP 1626 driver Requirements and conditions If available enable the plug and play mechanism in the BIOS of your PC...

Страница 20: ... PC 4 Remove the CP 1626 from its packaging Note When handling the communications processor make sure that you do not touch the connectors or the electronic components 5 Insert the CP 1626 correctly in the PCIe slot Make sure that the CP 1626 sits firmly and uniformly in the socket of the slot 6 Close the PC housing as described in the manual accompanying your PG PC 7 Plug the connecting cable TP ...

Страница 21: ...tocol This is performed by reading the data record I M 1 Responding to this data record is the task of the user application Ensure that the data received from the application corresponds to the data configured in STEP 7 Professional TIA Portal Downloading firmware The CP 1626 ships with a current firmware version Always use the current drive for the CP 1626 This is supplied on the current SIMATIC ...

Страница 22: ... recognizable by alternating and fast flashing of the bus fault and group error LEDs if present remove the external power supply and turn the PC off and on again If the error occurs 3 times in succession within 15 minutes since turning on the firmware deletes the loaded configuration since this could be the cause of the exception error If the exception error continues to occur you can switch to th...

Страница 23: ...Identification Maintenance Downloading the configuration For technical reasons loading the configuration with I M data for the IO controller and its IO devices must take place in the following two steps First the plant is configured and the configuration data is loaded onto the IO controller Only the Device configuration is loaded into the IO controller in the Load preview dialog This means that y...

Страница 24: ...ware during loading Load data The checkbox for the IO controller and the checkboxes for the I M data to be loaded are selected This setting has the effect that the respective I M 1 I M 2 and I M 3 data is transferred to the IO controller during loading Load selected You select the checkboxes of the IO controller into which you want to load I M data You also select the checkboxes of the identificat...

Страница 25: ...is a management agent is installed on the device with which the management station exchanges data using Get and Set requests MIB A MIB Management Information Base is a type of database containing the description of the objects and functions of a device SNMP clients access this information A distinction is made between standardized and private MIBs Standardized MIBs are described in RFC documents P...

Страница 26: ... and write access private Meaning of the abbreviations acronyms and source of further information In the following table you can see the meaning of the abbreviations acronyms used above and can also see where you can obtain further information Abbrevia tion acronym Meaning Further information SNMP Simple Network Management Protocol RFC 1157 SNMP V2 Simple Network Management Protocol Version 2 admi...

Страница 27: ... MIB objects not shown here can be found in the diagnostics manual SIMATIC NET Network Management Diagnostics and Configuration with SNMP Diagnostics manual https support industry siemens com cs ch en view 103949062 Variables in the Interfaces directory The following table shows several SNMP variables for monitoring the device status from the Interface directory SNMP variable Access rights Descrip...

Страница 28: ...fic Read only Specific reference Here a fixed value 0 0 is used because there is no reference Data type OBJECT IDENTIFIER Note The descriptions of the MIB objects not shown here can be found in the diagnostics manual SIMATIC NET Network Management Diagnostics and Configuration with SNMP Diagnostics manual https support industry siemens com cs ch en view 103949062 Port indexes Port specific objects...

Страница 29: ...l LED variables DisplayString Possible values are off LED off on LED on blink LED flashes fastBlink LED flashes fast snPCCP1626SFLed Read only Status of the system error LED Note For the meaning of the LED signaling refer to the section Device description Page 11 of the communications processor Object identifier OID For the CP 1626 The private MIB variables of the CP 1626 have the following object...

Страница 30: ...r communication with the CP 1626 Internet Explorer as of version 6 0 Mozilla Firefox as of version 1 5 Google Chrome Web access to the CP 1626 from a PG PC To access the Web server follow these steps 1 Connect the client PG PC to the CP 1626 via the PROFINET interface X1 or X2 2 Open the Web browser 3 Enter the IP address of the CP 1626 in the Address box of the Web browser in the form https a b c...

Страница 31: ...on the possibilities provided by the user administration The type of configuration determines which pages of the Web server you can access The following possibilities exist You have activated the Web server and have not created any users other than the user Everybody with minimal access rights In this scenario you only have access to the intro and start page of the Web server after the configurati...

Страница 32: ... of the Web server make the following settings in STEP 7 Professional TIA Portal Enable the Web server Enable automatic updates optional Set the language for the Web server Enable the Web server As default the Web server is disabled To enable the Web server follow the steps below 1 Select the CP 1626 in the network view 2 In the General tab go to Web server 3 Select the Activate web server on this...

Страница 33: ...view 2 In the General tab go to Web server 3 Select the Enable automatic update check box 4 Enter the update interval in seconds Note The update interval set in STEP 7 Professional TIA Portal is the shortest update time Larger amounts of data or multiple HTTP connections increase the update time Set the language for the Web server Select a maximum of two of the installed languages available for di...

Страница 34: ...with the following icon Filter settings have no influence on the printout The printout of the Module information Web page always shows the complete content of the pages Disabling automatic updating for a single Web page To disable the automatic updating of a Web page temporarily select the following icon You can re enable the automatic update with the F5 function key or with the following icon Sto...

Страница 35: ... 168 1 158 The connection is established and the Intro page opens Here we will show you how the various Web pages might look based on examples Intro The following figure shows the first page called up by the Web server To access the pages of the Web server click the ENTER link Note Skipping the Intro Web page Select the Skip Intro check box to skip the Intro In future you will then come directly t...

Страница 36: ...n as shown in the following figure The image of the CP 1626 indicates its current status regarding group errors and bus faults at the time the data was queried The display of the port LEDs is static General General contains information about the CP 1626 whose Web server you are currently connected to Status Status contains information about the CP 1626 at the time of the query Reference For inform...

Страница 37: ...rmation box you will find the plant designation location identifier and the serial number The plant designation and location identifier can be configured in the Properties dialog of the CP 1626 in STEP 7 Professional TIA Portal tab General Identification Maintenance Order number You will find the order number of the hardware in the Order number box Version You will find the versions of the hardwar...

Страница 38: ...roject with STEP 7 Professional TIA Portal Diagnostics buffer The content of the diagnostic buffer is displayed by the browser on the Diagnostic buffer Web page Diagnostic buffer entries The diagnostic buffer can hold up to 3000 messages Event The Event info box contains the diagnostic events with date and time Details This box lists detailed information about the selected event Select the relevan...

Страница 39: ...obtain the information as hexadecimal code instead of plain language 4 3 5 5 Module information Requirement You have enabled the Web server made the language setting and compiled and downloaded the STEP 7 project with STEP 7 Professional TIA Portal Module information The status of a station is displayed with icons and comments on the Module information Web page Meaning of the symbols in the Status...

Страница 40: ...peration if a diagnostic inter rupt burst occurs on all communications processors It is not possible to determine the status of communications processors on a subsystem that is connected to a communications processor green Maintenance required yellow Maintenance demanded red Error component failed or faulty Error in a lower communications processor level Navigation to other module levels The statu...

Страница 41: ...g you to the Web server of the selected and configured I O device Topology The two web pages Topology and Module information are linked A click on Topology of the selected communications processor automatically takes you to this communications processor in the graphic view of the the set topology on the Topology Web page The communications processor appears in the visible area of the Topology web ...

Страница 42: ...1 2018 C79000 G8976 C434 03 Example Module information module Example Module information submodule Reference You will find more detailed information on Module information and on the topic of Report system error in the information system of STEP 7 Professional TIA Portal ...

Страница 43: ...8976 C434 03 43 4 3 5 6 Communication Overview On the Communication Web page you will find detailed information about the following tabs Parameter Statistics Parameter tab Summarized information about the integrated PROFINET interface of the CP 1626 can be found in the Parameter tab ...

Страница 44: ...find information identifying the integrated PROFINET interface of the relevant CP 1626 IP parameter Information on the configured IP address and number of the subnet in which the relevant CP 1626 is located Physical properties The Physical properties info box contains the following information Port number Link status Settings Mode ...

Страница 45: ...e Here you can see the time since the last power up or memory reset at which the first data packet was sent or received Total statistics Sent data packages You can evaluate the quality of the data transfer on the send line based on the statistics in this info box Total statistics Received data packages You can evaluate the quality of the data transfer on the receive line based on the statistics in...

Страница 46: ...atus overview can be printed Before printing use the print preview of your browser and if necessary correct the format Set topology Display of the configured topology of PROFINET devices set up on a PROFINET IO system including corresponding status information in the Topology Editor of STEP 7 Professional TIA Portal The display includes neighboring PROFINET devices provided their topological layou...

Страница 47: ...lations as far as these can be detected with these neighboring PROFINET devices there is however no status display Topology Graphic view Requirement For error free use of the topology the following conditions must be met You completed the language settings In the Topology Editor of STEP 7 Professional TIA Portal you configured the topological interconnection of ports requisite for the display of t...

Страница 48: ...Operating hardware 4 3 Web server CP 1626 48 Operating Instructions 11 2018 C79000 G8976 C434 03 Set and actual topology Graphic view ...

Страница 49: ...OFINET nodes Configured but inaccessible PROFINET nodes are indicated in pink with a red frame e g device failure cable disconnected Deactivated nodes All disabled configured PROFINET nodes are indicated in light gray Interchanged ports Interchanged ports are highlighted in red color in the set topology view The actual topology view indicates the actually connected ports while the set topology vie...

Страница 50: ...rder around the device head and a red wrench After having failed the device is displayed in the bottom area of the in the Actual topology view This error state is indicated by means of a device header with red frame and a red wrench Link between the Topology and Module information Web pages The two web pages Topology and Module information are linked A click on the header of a configured communica...

Страница 51: ...e module status of the PROFINET nodes Symbol Color Meaning green Component OK gray Deactivated PROFIBUS slaves or PROFINET devices black Component cannot be accessed Status cannot be determined Status not available is displayed for example whenever the CP 1626 is in STOP However this status can also be displayed temporarily during operation if a diagnostic interrupt burst occurs on all communicati...

Страница 52: ...OFINET IO devices PROFINET devices without connection relations on one page Fast error diagnostics is possible based on the symbols that show the module statuses Once again there is a link between the communications processors and the Module information Web page 4 3 5 8 Media redundancy Description The Media redundancy Web page contains information on the status of the redundancy ...

Страница 53: ...g is open there is a problem CLOSED The ring is closed there is no problem MRP Domain display Name of the redundancy domain this is set in STEP 7 Professional TIA Portal Ring Port 1 Ring Port 2 display The meaning of ring port 2 is analogous to that of ring port 1 Value Meaning Port 1 BLOCKED The port does not allow any user data to pass through only MRP frames Port 1 DISABLED The port was disable...

Страница 54: ...434 03 4 3 5 9 Loading firmware Description With the Web page Download firmware you can download different firmware to your communications processor You can also reset the communications processor to its factory settings i e delete the configuration and IP parameters the firmware is retained ...

Страница 55: ...in the information system of the configuration tool STEP 7 Professional TIA Portal 4 4 1 What is IO routing and how is it used Definition Using IO routing process data is exchanged between two PROFINET IO systems Example A process controller user program controls a robot IO routing makes input output data of the robot controller accessible to an IO controller for the control level that can both re...

Страница 56: ... outputs Read process inputs Inputs are always read submodule oriented This means that the IO controller for the control level and the IO controller for the process level can only ever read all bits of a submodule Write process outputs When writing process outputs on the other hand there are two possible ways of writing Writing submodule oriented All process outputs of a submodule are written by t...

Страница 57: ...g to the IO Base user program When operating the CP 1626 as an IO router with a given cycle time fewer IO devices are possible than in the normal mode as a PROFINET IO controller The number depends on the configuration If 2 IO controllers want to access a certain output submodule or bit of an output submodule the following table shows which combinations are permitted Access to data IO controller 2...

Страница 58: ...ting outputs bit oriented the data from the process controller user program is mixed with the data of the IO controller for the control level according to the configuration see Section Examples of reading and writing Page 59 Note on the IO Base user programming interface To support IO router functions there are also two diagnostics services available PNIO_CTRL_DIAG_CONFIG_IOROUTER_PRESENT PNIO_CTR...

Страница 59: ...ntroller user program known as the IO controller for the process level that controls its IO devices via a CP 1626 Outside the PC station there is an external IO controller known as the IO controller for the control level that can write and read input output bits of the IO controller for the process level via the IO router Process data is exchanged using the IO router functions ...

Страница 60: ...f 1 byte are read by the process controller user program The table and the figure illustrate that all bits of submodule 100 can be read by the IO controller for the control level via transfer submodule 1 I O bits of the IO controller for the control level Transfer area from the perspec tive of the IO controller for the control level I O bits of the IO controller for the process level 1 0 read 100 ...

Страница 61: ...tten by the process controller user program The IO controller for the control level reads this data The table and figure show which bits are read by the IO controller for the control level via transfer submodule 1 I O bits of the IO controller for the control level Transfer relationship from the perspective of the IO controller for the control level I O bits of the IO controllers for the process l...

Страница 62: ...he control level and which by the IO controller for the process level I O bits of the IO controller for the control level Transfer relationship from the perspective of the IO controller for the control level I O bits of the IO controller for the process level Due to IO router configura tion assigned to 1 5 Write 100 0 IO controller for the control level 1 6 Write 100 1 100 2 IO controller for the ...

Страница 63: ...erface Note The IO controller for the process level may not write to output submodules in the process image that are configured fully for write access by the IO controller for the control level Data status Note the following about the data status of a submodule if two IO controllers write to it Note The local data status of a submodule written to by two IO controllers only has the status GOOD if t...

Страница 64: ...s 1 and 2 of the X1 interface 4 6 Prioritized startup Definition An PROFINET IO device with the prioritized startup property can reach the data transfer phase extremely quickly after it is powered up Example An industrial robot works with a tool whose actuators are controlled via IO devices It has other tools stored in its magazine When the industrial robot changes tools the prioritized startup pr...

Страница 65: ...ons processor This saves the configuration of the communications processor in the folder public documents Siemens SIMATIC NET CP1626 in Windows and in the folder etc cp1626_config in Linux 2 Call up the function SERV_CP_restore in your user program This loads the configuration of the defective communications processor on the new replacement communications processor 4 8 Notes and restrictions Opera...

Страница 66: ... downloading the firmware neither the IO Base user programming interface nor the I device user programming interface may be open Number of communications processors A maximum of 1 CP 1626 can be operated in one PC Flood ping Particularly high ping load on the ports of the communications processor for example caused by a flood ping leads to failure of the connection IO controller IO device After tu...

Страница 67: ... Play Voltage Power supply PCI Express 3 3 VDC 9 12 VDC 8 Power supply rated voltage 12 24 VDC Current consumption PCI Express voltage at 3 3 V maximum 2 1 A PCI Express voltage at 12 V maximum 0 1 A External supply at 24 V maximum 400 mA External supply at 12 V maximum 800 mA Permitted environmental conditions Operating temperature 0 C to 70 Transportation and storage temperature 20 to 60 C Const...

Страница 68: ...Voltage range 10 5 32 VDC CP 1626 current consumption with the PC turned off approx 0 4 A at 24 V Power supply Plug in connector FMC 1 5 2 ST 3 81 ships with the product or compatible Contact clearance 3 81 mm Cable cross section 0 2 mm2 1 5 mm2 WARNING External supply If supplied from a separate source this must meet the requirements to comply with NEC Class 2 ...

Страница 69: ... μs 45 500 μs 89 1 ms 179 2 ms 256 4 ms Maximum size of the data records 4096 bytes Maximum number of IO devices 64 with IRT Maximum number of IO devices 256 with RT Configuration limits of the IO device X1 The IO device of the CP 1626 has the following configuration limits for the interface X1 Cycle time minimum 250 μs Number of ARs AR Application Relation ship 2 Amount of IO data per AR 1434 byt...

Страница 70: ...he interface X2 Cycle time minimum 1000 μs Number of ARs AR Application Relation ship 2 Amount of IO data per AR 1434 bytes of data minus the number of inserted modules input or output modules 1434 bytes of data minus twice the number of inserted modules input or output mixed modules Maximum module size 1024 bytes Number of modules 512 Mixed modules are modules that have both input and output data...

Страница 71: ...1000 6 3 EN 61000 6 1 Industrial environment EN 61000 6 4 EN 61000 6 2 EC declaration of conformity You will find the EC declaration of conformity for the communications processor on the Product Support pages under the following entry ID 58826997 https support industry siemens com cs ww en view 58826997 C Tick approval The communications processor meets the requirements of the Australian AS NZS 35...

Страница 72: ...na Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Siemens AG is not responsible for any radio television interference caused by unauthorized modifications of this equipment or the substitution or attachment of connect...

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