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Compact Operating Instructions in accordance with EN 61010-1 and EN 60079-0

A5E45779389002-01, 09/2018

A.2

List of abbreviations

Table A-1

Abbrevia-

tion/symbol

Description

ArbSchG

Arbeitsschutzgesetz (German Occupational Safety Act)

ATEX

Atmosphère explosible (French for explosive atmosphere)

C 6

CALOMAT 6

C 62

CALOMAT 62

Communauté Européenne (French for European Community)

CSA

Canadian Standards Association, a technical testing organization

D-Sub

D-shaped sub-miniature (connector)

DIN

Deutsches Institut für Normung e. V. (German standards association)

ELAN

Economic Local Area Network

EMC

ElectroMagnetic Compatibility

Europäische Norm (European standard)

ESD

Electrostatic Discharge

European Union

FKM

Fluoroelastomer, a plastic

FFKM

Perfluoroelastomer, a plastic

IEC

International Electrotechnical Commission

IEEE

Institute of Electrical and Electronics Engineers

ISO

International Standards Organization (from Greek: "isos"; in English "equal")

MLFB

Machine-readable Order No. (German Maschinenlesbare FabrikateBezeichnung)

NAMUR

Normenarbeitsgemeinschaft für Mess- und Regeltechnik in der chemischen Industrie (standardizati-

on body for instrumentation and control technology in the chemical industry)

NFPA

National Fire Protection Association, a non-profit fire protection organization in the USA

LVD

Low Voltage Directive

O 6

OXYMAT 6

PROFIBUS

Process Field Bus

PTB

Physikalisch-Technische Bundesanstalt (German technical inspectorate)

QAL

Quality Assurance Level

RC element

Resistor, Capacitor;

switch which consists of an ohmic resistor and a capacitor.

SELV

Safety Extra Low Voltage

SIPROM GA

Siemens Process Maintenance for Gas Analyzers

TÜV

Technischer Überwachungsverein, German Technical Inspectorate

U 6

ULTRAMAT 6

LEL

Lower Explosion Limit

VDE

Verband der Elektrotechnik, Elektronik und Informationstechnik (German Association for Electrical,

Electronic and Information Technologies)

vpb

Parts per billion by volume

vpm

Parts per million by volume

Compact Operating Instructions in accordance with EN 61010-1 and EN 60079-0

A5E45779389002, 09/2018

Siemens AG

Division Process Industries and Drives

Postfach 48 48

90026 NÜRNBERG

GERMANY

Содержание CALOMAT 62F

Страница 1: ...mechanically assemble the devices connect them electrically and commission them To achieve optimum usage of the respective device read the detailed version of the respective operating instructions 1 2 Product versions These instructions apply to the field devices of Series 6 These include the devices listed below ULTRAMAT 6F OXYMAT 6F CALOMAT 6F CALOMAT 62F These gas analyzers are suitable for a w...

Страница 2: ...7MB211x xxxxx 0xxx ZE12 7MB211x xxxxx 1xxx ZE12 CALOMAT 6F 7MB251x xxx0x xACx CALOMAT 62F 7MB253x xxx0x xACx TÜV 01 ATEX 1686 X Restricted breathing enclosure for Zone 2 II 3 G Ex nR IIC T4 T6 Gc OXYMAT 6F 7MB201x xxxxx 0xxx ZE11 7MB201x xxxxx 1xxx ZE11 ULTRAMAT 6F 7MB211x xxxxx 0xxx ZE11 7MB211x xxxxx 1xxx ZE11 CALOMAT 6F 7MB251x xxx0x xABx CALOMAT 62F 7MB253x xxx0x xABx TÜV 03 ATEX 2278 X Dust p...

Страница 3: ...es and warnings in this manual in each specific case and to act accordingly This manual is an inherent part of the scope of delivery despite the fact that it can be ordered separately for logistic reasons Due to the variety of technical details it is not possible to consider every single detail for all versions of the described product and for every conceivable case in the set up operation mainten...

Страница 4: ...re enclosed with the delivery When opening the packaging please observe the corresponding information on the packaging material Check the delivery for completeness and undamaged condition In particular the Order No on the labels if present must be compared with the ordering data 1 10 Standards and regulations As far as possible the harmonized European standards were the basis for the specification...

Страница 5: ... to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates as they occur you can sign up for our product specific newsletter For furthe...

Страница 6: ...on limit LEL we recommend that you only use piped devices see also report BB EG1 KAR Gr02X from TÜV Süddeutschland Purge the device or the plant with a purging gas inert gas The gas displaced by purging must be collected using appropriate equipment and disposed of environmentally friendly via an exhaust line WARNING Harmful substances in the condensate The condensate at the sample gas cooler or co...

Страница 7: ...the enclosure at 1 l min An overpressure of at least 50 Pa recommended 5 hPa compared to the atmosphere is built up at the same time Either inert gas e g nitrogen or air must be used as the protective gas depending on the sample gas composition Dissipation of the protective gas into the Ex zone is only permissible with spark protection and a particle barrier 2 2 3 Internal explosion protection Int...

Страница 8: ...g safety level the pressure monitoring of the containment system by the system itself is at least Category 1 to EN ISO 13849 1 operational reliability and the differential pressure monitoring between the containment system and the protective gas is at least Category 1 to EN ISO 13849 1 or the differential pressure monitoring between the containment system and the protective gas corresponds to at l...

Страница 9: ...tive gas is not used for the corresponding part of the analyzer 2 2 4 5 Ex tc analyzer versions with dust protection by enclosure Only sample gases whose composition is below the lower explosion limit LEL may be connected to analyzers with dust protection by enclosure protection rating Ex tc The introduction of combustible to occasionally explosive gas mixtures is not permitted with this type of e...

Страница 10: ...licable in accordance with your dimensional drawings and connect them as shown in the diagrams in Section Connections of the field devices Page 18 A dimensional drawing of the analyzer can be found in Section Dimensions for preparing installation Page 11 the dimensional drawing of the Ex p safety equipment in the associated description Exhaust lines Make sure that the minimum internal diameter and...

Страница 11: ... CALOMAT 62F OXYMAT 6F and ULTRAMAT 6F dimensions for preparing installation front view and side view 3 1 2 4 Connection of the flame arrestors Application Sample gases that are occasionally explosive may only be connected to the CALOMAT 6F CALOMAT 62F and OXYMAT 6F gas analyzers if the sample gas inlet and outlet have each been provided with a flame arrestor with adapter ...

Страница 12: ...t and outlet Sample gas inlet and outlet Clamp rings Union nut Protective plug 2 Remove the flame arrestor with adapter from the packaging and remove the protective plug 3 Use a suitable tool open end wrench SW 21 to install the flame arrestor with adapter on the sample gas inlet and outlet in a wrench tight manner Sample gas inlet and outlet Flame arrestor with adapter Sample gas connection 4 The...

Страница 13: ... tape by hand clockwise in a double layer around the outer thread starting at the external outlet on the adapter In doing so apply the minimum tension necessary for the PTFE tape to take on the shape of the thread 4 Use a suitable tool open end wrench SW 21 to install the flame arrestor with adapter on the sample gas inlet and outlet in a wrench tight manner Sample gas inlet and outlet Flame arres...

Страница 14: ...re sufficient air circulation in the room Refer to the information in Technical specifications Page 37 NOTICE Incorrect mounting The device can be damaged destroyed or its functionality impaired through improper mounting Before installing ensure there is no visible damage to the device Make sure that process connectors are clean and suitable gaskets and glands are used Mount the device using suita...

Страница 15: ...anical protection and are routed openly or directly concealed at the marked location 3 Type PLTC Power Limited Tray Cable in accord ance with the provisions of the National Electrical Code article 725 or the Canadian Electric Code rule 12 2202 or in cable tray systems 4 Encapsulated sealed bus cables encapsulated sealed connectors 5 Heavy gauge pipe thread 6 Steel pipe intermediate screwed joint 7...

Страница 16: ...e version connect the power supply as follows Power plug Ensure that the used socket has a PE ground conductor connection Check that the PE ground conductor connection of the socket and power plug match each other Connecting terminals Connect the terminals according to the terminal connection diagram First connect the PE ground conductor Note Electrical circuit breaker in accordance with IEC 60947...

Страница 17: ... the equipotential bonding for devices with type of protection Intrinsic safety Ex i WARNING Unsuitable cables cable glands and or plugs Risk of explosion in hazardous areas Use only cable glands plugs that comply with the requirements for the relevant type of protection Tighten the cable glands in accordance with the torques specified in Technical specifications Page 37 Close unused cable inlets ...

Страница 18: ...ting Instructions in accordance with EN 61010 1 and EN 60079 0 18 A5E45779389002 01 09 2018 4 2 Connections of the field devices Figure 4 1 Connections of the BR 6 field devices ULTRAMAT 6F OXYMAT 6F and CALOMAT 6F ...

Страница 19: ...Provide all stranded conductors with end sleeves Keep all connection cables within the analyzer short Identify the intrinsically safe lines and route them separately from the non intrinsically safe lines Observe the minimum distances required when doing this Connect the power and signal cables according to the terminal wiring diagrams of the devices to be connected see the associated operating ins...

Страница 20: ...negative pole As a measure to suppress sparking across the relay contacts e g limit relays RC elements must be connected as shown in the following figure Note that the RC element results in a drop out delay for an inductive component e g solenoid valve The RC element should be sized according to the following rule of thumb R RL 2 C 4L R2 L where R 100 Ω and C 200 nF are sufficient You must use a n...

Страница 21: ... load rating see label This disconnector unit must be readily accessible and marked 4 4 Gas connections Gas connections Pipes with a diameter of 6 mm or 1 4 serve as gas inlets and outlets Exception CALOMAT 62F Female thread 1 8 27 NPT The materials used must be suitable for the respective measurement If you wish to exit the sample gas into a common line please observe the following points The exh...

Страница 22: ...tains the electronics unit the right half the analyzer section To make the connections you must open the enclosure of the field device To do this unscrew the spring bolts until you feel the spring pressure You can then remove the screws by hand 4 5 2 Connecting flame arrestors Installation of the flame arrestors Sample gases which are occasionally explosive may only be connected to the Calomat 6F ...

Страница 23: ...zardous areas all non intrinsically safe inputs and outputs must be wired via Ex coupling relays so that no external voltages are present should the protective gas supply in the device fail You must agree on these additional devices with the relevant local Ex specialist prior to startup 4 5 3 2 Connection diagrams Connection diagram for the versions Ex px with leakage compensation Figure 4 5 Conne...

Страница 24: ...ce with EN 61010 1 and EN 60079 0 24 A5E45779389002 01 09 2018 Connection diagram for the analyzer versions Ex px and Ex pz with continuous purging Figure 4 6 Connection diagram for the analyzer versions Ex px and Ex pz with continuous purging ...

Страница 25: ...mpact Operating Instructions in accordance with EN 61010 1 and EN 60079 0 A5E45779389002 01 09 2018 25 Terminal connection diagrams Figure 4 7 Terminal connection diagram for motherboard of field devices ...

Страница 26: ...Compact Operating Instructions in accordance with EN 61010 1 and EN 60079 0 26 A5E45779389002 01 09 2018 Figure 4 8 Terminal connection diagram for AUTOCAL board of field devices ...

Страница 27: ...th inside diameter of ISO 228 G 1 the length of the exhaust air line should be about 20 m The pre purging time which can be set on the Ex px safety equipment 5 min with a protective gas flow of 50 l min must not be changed this is the minimum The Ex px safety equipment is delivered with fixed basic parameters The protective gas pressure is preset to 105 hPa rel Reasonable changes to these paramete...

Страница 28: ...d material in the environment of the analyzer at risk You should therefore always check the sample gas path for leaks before each startup Only start up analyzers with a leak free sample gas path 5 1 Safety instructions 5 1 1 General safety instructions WARNING Hazardous contact voltage Risk of injury through hazardous contact voltage when the device is open or not completely closed The degree of p...

Страница 29: ...described in Connecting Page 16 WARNING Opening device in energized state Risk of explosion in hazardous areas Only open the device in a de energized state Check prior to commissioning that the cover cover locks and cable inlets are assembled in accordance with the directives Exception Devices having the type of protection Intrinsic safety Ex i may also be opened in energized state in hazardous ar...

Страница 30: ...f valve leak rate 10 6 kPa l s Figure 5 1 Recommended test setup for CALOMAT 6F CALOMAT 62F and OXYMAT 6F Install the test setup as follows 1 Close the sample gas outlet using a blanking plug 2 If the analyzer has a reference gas connection also close its inlet using a blanking plug 3 Install a suitable shutoff valve e g needle valve V1 of sufficient tightness into the sample gas line upstream of ...

Страница 31: ... of the reference gas outlet 5 2 3 Carrying out the leak test Proceed as follows 1 Carefully open the needle valve A pressure is then built up in the containment system 2 Once the test pressure has been reached see following table close the needle valve again 3 Wait approx 5 minutes Thermal compensation is carried out in the analyzer during this time The temperature of the sample gas path must not...

Страница 32: ...t more than 164 hPa 164 mbar above the atmospheric pressure and is always at least 50 Pa recommended 5 hPa below the protective gas pressure If this condition cannot be guaranteed at all times you must fit a differential pressure monitor between the sample gas and purging gas as additional protection After carrying out the measures described above you can start up the analyzer by 1 Opening the pro...

Страница 33: ...ous voltage at open device Risk of electric shock when the enclosure is opened or enclosure parts are removed Before you open the enclosure or remove enclosure parts de energize the device If maintenance measures in an energized state are necessary observe the particular precautionary measures Have maintenance work carried out by qualified personnel WARNING Hot toxic or corrosive process media Ris...

Страница 34: ...cessory or spare part WARNING Commissioning and operation with pending error If an error message appears correct operation in the process is no longer guaranteed Check the gravity of the error Correct the error If the device is faulty Take the device out of operation Prevent renewed commissioning WARNING Improper connection after maintenance work Danger of explosion in hazardous areas The analyzer...

Страница 35: ...r of explosion in hazardous areas Device may overheat du to dust build up Remove any dust layers in excess of 5 mm WARNING Maintenance during continued operation in a hazardous area There is a danger of explosion when carrying out repairs and maintenance on the device in a hazardous area Isolate the device from power or Ensure that the atmosphere is explosion free hot work permit WARNING Faulty ad...

Страница 36: ...d in section Leak testing of containment system Page 30 The owner can extend maintenance intervals in individual cases if no negative effects can be expected on wetted parts materials gaskets in particular Further information on maintenance of the analyzer can be found in the relevant operating instructions or product manual 6 2 2 Ex px safety equipment WARNING Impermissible repair of the device R...

Страница 37: ... EN 61236 Electrical safety In accordance with EN 61010 1 overvoltage category II heated devices or overvoltage category III non heated devices Power supply 100 to 120 V AC nominal range of use 90 V to 132 V 48 to 63 Hz or 200 to 240 V AC nominal range of use 180 V to 264 V 48 to 63 Hz Climatic conditions Permissible ambient temperature During operation During transportation and storage 5 to 45 C ...

Страница 38: ...as path made of piping Gas bushing Titanium or stainless steel 1 4571 Titanium or stainless steel 1 4571 Piping Titanium or stainless steel 1 4571 Titanium or stainless steel 1 4571 Sample chamber Body Lining Gaskets O rings Window Alu Aluminum or tantalum FKM or FFKM CaF2 adhesive E353 Alu Aluminum or tantalum FKM or FFKM CaF2 adhesive E353 Special applications Gas path made of piping Gas bushing...

Страница 39: ...o 120 V 200 to 240 V 1T 250 F3 F4 0 63T 250 FG3 F4 1T 250 F1 0 63 250 F2 F3 F4 0 63T 250 F1 2 5T 250 F2 F3 F4 Parts in gas path wetted by sample gas Standard devices Field device Field device in hazardous area Gas path made of tubing Gas bushing Stainless steel 1 4571 Tubing FKM Sample chamber Stainless steel 1 4571 or tantalum Gas path made of piping Gas bushing Titanium or stainless steel 1 4571...

Страница 40: ...e Weight analyzer Approx 25 kg 55 lbs Electrical characteristics Power consumption Approx 30 VA Fuse values 100 to 120 V 200 to 240 V 1T 250 0 63T 250 Gas path Gas connections Stainless steel 1 4571 pipe diameter 1 4 or 6 mm Gaskets O rings FFKM e g Kalrez Sensor Silicon SiOxNy gold epoxy resin glass Measuring cell body Stainless steel 1 4571 Internal gas path gas lines Stainless steel 1 4571 Leak...

Страница 41: ...50L250V F2 F3 F4 Gas path Gas connections Female thread 1 8 27 NPT according to ANSI B 1 20 1 Gaskets O rings FPM e g Viton or FFPM e g Kalrez Sensor Glass Internal gas path gas lines Stainless steel 1 4571 or Hastelloy C22 Leak tightness Loss through leaks 0 5 μl s Gas inlet conditions Permissible sample gas pressure 800 to 1100 hPa 11 6 to 16 psi absolute Sample gas flow 30 to 90 l h 0 5 to 1 5 ...

Страница 42: ...ersions 7MB251x xxx0x xAFx 7MB253x xxxx xxFx 7MB201x xxx0x 6xxx or 7xxx and 7MB211x xxxxx 6xAx or 7xAx Intrinsic safety i for keyboard isolation component and PROFIBUS PA output option Temperature class Device Ex px with leakage compen sation Ex px with continuous purg ing O 6F unheated T4 T4 O 6F heated T3 T3 U 6F T4 T6 T4 with PROFIBUS PA module C 6F T4 T4 Explosion group IIC Assuming that the d...

Страница 43: ...T65 C ULTRAMAT 6F heated T82 C CALOMAT 6F T65 C CALOMAT 62F T65 C Explosion group IIC Assuming that the doors of the enclosure are opened at the earliest 10 minutes after switching off the power Electric connection data Electric connection data All analyzers all types of protection if not specified otherwise Power supply 100 120 V AC 48 63 Hz or 210 240 V AC 48 63 Hz Um 264 V AC Analog output 0 2 ...

Страница 44: ...ge compensation 100 hPa rel for ULTRAMAT 6F and OXYMAT 6F Analyzer versions Ex px with continuous purging as well as 1100 hPa for CALOMAT 6F and CALOMAT 62F 3000 hPa for OXYMAT 6F 1500 hPa for ULTRAMAT 6F Min pressure pmin 500 hPa for OXYMAT 6F 600 hPa for ULTRAMAT 6F 800 hPa for CALOMAT 6F and CALOMAT 62F For combustible gases and analyzer ver sions Ex px with leakage compensation 200 hPa rel for...

Страница 45: ...min 1 l min 1 l min Max load on Ex p enclosure 165 hPa rel Type test pressure on Ex p enclosure 250 hPa rel Ex px safety equipment In principle any Ex px safety equipment with a type examination certificate to ATEX can be used This safety equipment must have at least the following features A safety level of at least Category 3 to EN ISO 13849 1 for monitoring during pre purging and a safety level ...

Страница 46: ...sion Ex p with leakage compensation Connection diagram for the versions Ex px with leakage compensation Page 23 Accessories required for differential pressure monitoring Differential pressure switches Order No Wetted parts mate rials Switching point For corrosive and non corrosive sample gases 7MB8000 5AA Stainless steel 1 4571 Settable in the range 20 to 20 hPa Accessories Valid for the following...

Страница 47: ...ning dangerous components It must therefore be disposed of correctly and in an environmentally friendly manner by a local waste disposal company It must never be disposed of with household waste A Appendix A 1 Service and support Technical support is available on the Internet at Services Support https support industry siemens com cs gb en sc Your regional Siemens representative can be found here C...

Страница 48: ...e Order No German Maschinenlesbare FabrikateBezeichnung NAMUR Normenarbeitsgemeinschaft für Mess und Regeltechnik in der chemischen Industrie standardizati on body for instrumentation and control technology in the chemical industry NFPA National Fire Protection Association a non profit fire protection organization in the USA LVD Low Voltage Directive O 6 OXYMAT 6 PROFIBUS Process Field Bus PTB Phy...

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