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7   

MAINTENANCE AND REPAIR 

 

62 

8025140/2020-02-03|SICK 

T R A N S L A T I O N   O F   T H E   O R I G I N A L   O P E R A T I N G   I N S T R U C T I O N S | VMS6200 

Subject to change without notice 

7.2

 

Replacing components 

7.2.1

 

General notes 

Faulty or damaged components must be dismantled and replaced with new or repaired 
components.  
All customer-specific parameters are saved both in the device and on the storage 
medium. This makes it easy to replace components. 

Component 

Storage medium 

MSC800 

microSD card 

VMC800 

USB stick 

LMS500 

System plug 

 

 

DANGER! 

HAZARDOUS ELECTRICAL VOLTAGE

 

Touching live devices can lead to death, burns or electrical shock. 

▸

 

Electrical work may only be performed on the system by qualified specialist 
personnel. 

▸

 

Before working on electrical components, observe the five safety rules: 

▸

 

Disconnect. 

▸

 

Secure against being switched back on. 

▸

 

Ensure that there is no voltage. 

▸

 

Ground and short-circuit. 

▸

 

Cover or enclose live parts in the vicinity. 

 

 

WARNING 

RISK OF DEVICE DAMAGE

 

▸

 

Disconnect the power to the volume measurement system before carrying out 
maintenance work.  

 

Содержание VMS6200

Страница 1: ...O P E R AT I N G I N S T R U C T I O N S VMS6200 Track and trace systems...

Страница 2: ...ected by copyright The associated rights are reserved by SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law...

Страница 3: ...1 LMS500 2D LiDAR sensors 14 3 2 2 Trigger photoelectric sensor 15 3 2 3 Incremental encoder 16 3 2 4 Cabinet 17 3 3 Operating principle 18 3 3 1 Automated operating mode 18 3 3 2 Recording of measur...

Страница 4: ...Saving the configuration 56 7 Maintenance and repair 57 7 1 Monitoring and cleaning work 58 7 1 1 Control measurements 58 7 1 2 Visual control 58 7 1 3 Cleaning the volume measurement devices 59 7 1...

Страница 5: ...o account when assembling the data and information contained in this document The manufacturer accepts no liability for damage caused by Failure to observe this document Non compliance with notes and...

Страница 6: ...ver to new system operators new specialist personnel 1 5 Other relevant technical documentation information Technical system documentation EPLAN E258279 Technical data Connection diagram Terminal diag...

Страница 7: ...warehousing as well as for storage and conveyor systems The objects can be measured with or without object carriers for example pallets The modular system construction of the VMS6200 ensures compatibi...

Страница 8: ...d avoid any potential dangers independently 2 4 Protective devices The volume measurement system is designed in a way that allows for safe operation Protective devices reduce potential risks to the ma...

Страница 9: ...tifies an imminent danger which will lead to death or serious injuries if not prevented WARNING Identifies a situation presenting danger which will lead to death or serious injuries if not prevented C...

Страница 10: ...the system components Warning labels must not be removed or covered up If labels are missing these must be affixed Damaged labels must be replaced Symbol Meaning Hazardous point warning Hazardous ele...

Страница 11: ...against being switched back on Ensure that there is no voltage Ground and short circuit Cover or enclose live parts in the vicinity WARNING HAZARDOUS LASER RADIATION The 2D LiDAR sensor of the volume...

Страница 12: ...age and report any such damage immediately Check that the delivery includes all components listed on the delivery note System components Cabinet with MSC800 VMC800 power supply module and Ethernet swi...

Страница 13: ...onents of the VMS6200 Legend 1 2D LiDAR sensor 2 Photoelectric retro reflective sensor optional 3 Incremental encoder optional 4 Cabinet with MSC800 VMC800 power supply unit and Ethernet switch The sy...

Страница 14: ...a profile The 2D LiDAR sensors have been pre mounted on an adapter plate with adjustment unit and aligned at the factory NOTE The fixing screws must not be loosened by the customer Otherwise measurem...

Страница 15: ...tive sensor e g WL18 3 2 Reflector Photoelectric retro reflective sensor trigger available as an option The emitted light band is reflected back by a reflector Sender and receiver are arranged paralle...

Страница 16: ...pring loaded mounting arm Optionally available measuring wheel system mounted below the conveying equipment Large spring travel and pivot range of the spring arm compensates for unevenness on measurem...

Страница 17: ...0 60 Hz 8 MSC800 system controller The power supply unit supplies the voltage to the controllers and connected sensors The VMC800 volume measurement controller receives the measuring points from the v...

Страница 18: ...ts as well as singulated objects of virtually any other shape on flat conveying systems such as conveyor belts or roller conveyors The objects must pass the VMS6200 with a defined separation distance...

Страница 19: ...tion for palletized freight with straps wrapping Similarly pallet wrapping or straps need to be taken into consideration when calculating the separation for objects on pallets Fig 9 No touching no sid...

Страница 20: ...pment without making contact The volume measurement devices transmit the acquired measuring points to the VMC800 volume measurement controller Fig 11 3D model generation in the VMC800 volume measureme...

Страница 21: ...is not possible to switch between measuring with or without the pallet during operation All pallets must have the same height 3 3 3 Data output Fig 12 Data output of the VMS6200 Legend 1 Data output...

Страница 22: ...h in any desired arrangement Allows automated object identification using bar codes Streamlines process automation The weighing station consists of a dynamic scale It determine the weight of the passi...

Страница 23: ...r humidity 95 non condensing Room temperature of 0 C to 40 C Regardless of the space required for the components there must be enough space at the operation site for the following activities Opening t...

Страница 24: ...ty of the measuring station The objects must be measured separately singulated A minimum object separation of 200 mm is required NOTE The customer must ensure that the required minimum separation is a...

Страница 25: ...ng direction NOTE Use Item aluminum profiles Fig 14 Requirements for mounting the LMS500 The LMS500 is mounted on the right and left above the conveying equipment in such a way that it is free of vibr...

Страница 26: ...he two LMS500 sensors is 300 mm The earliest that the calculated dimensions are sent to downstream systems is at a point 300 mm 200 ms past the scan line Make sure that the LMS500 has a clear view of...

Страница 27: ...professional training skills and experience and knowledge of the relevant standards and provisions to work on electrical systems and to detect and avoid any potential dangers independently 4 1 Mounti...

Страница 28: ...nt unit at the factory It has already been adjusted All screws that are used to fasten the LMS500 to the adjustment unit and the adapter plate have been secured against self loosening or undesired loo...

Страница 29: ...when mounted Fasten the mounting plate using the four M8x20 hexagon socket screws with washers included in the scope of delivery 4 1 3 Screwing the volume measurement device plus adapter plate to the...

Страница 30: ...g the photoelectric retro reflective sensor Mount the photoelectric retro reflective sensor at a minimum distance of 300 mm upstream of the scan line of the volume measurement devices Mount the reflec...

Страница 31: ...cabinet Fig 22 Mounting the cabinet DANGER FALLING COMPONENTS The cabinet weighs approx 20 kg Do not perform mounting work alone Ask a second person to hold the components during mounting Wear safety...

Страница 32: ...vant standards and provisions to work on electrical systems and to detect and avoid any potential dangers independently DANGER HAZARDOUS ELECTRICAL VOLTAGE Touching live devices can lead to death burn...

Страница 33: ...a CAN bus 1b Increment 1c CAN bus 1d Ethernet 2 Volume measurement device slave 2a Ethernet 3 VMC800 volume measurement controller 3a VMC800 MSC800 CAN bus 4 MSC800 system controller 5 Ethernet switch...

Страница 34: ...Terminal Color Signal Function X100 1 1 Gray L Line voltage 100 264 V AC 50 60 Hz phase X100 1 4 Blue N Line voltage 100 264 V AC 50 60 Hz neutral conductor X100 1 6 Green yellow PE Protective conduc...

Страница 35: ...lock Connection 1 Red F1_6A 11 Dark blue F1_6A 21 Voltage supply to the Ethernet switch 2 Red F1_6A 12 Dark blue F1_6A 22 Power supply VMC800 3 Red F1_6A 12 Dark blue F1_6A 22 VMC800 MSC800 CAN connec...

Страница 36: ...lack F1_6A 23 Connection for the LMS500 master Connection for the LMS500 slave 1a POWER CAN OUT POWER CAN IN Increment No Connection for the LMS500 master Wire color MSC800 terminal Connection 2 TACHO...

Страница 37: ...for the photoelectric retro reflective sensor Fig 27 Connection for the photoelectric retro reflective sensor Trigger signal Wire color MSC800 terminal Connection Black X5 TRIGGER 1 TRG_1 Brown X5 TR...

Страница 38: ...t notice 5 6 Connecting the incremental encoder Fig 28 Connection for the incremental encoder Encoder signal Wire color MSC800 terminal Connection Black X4 INC 1 INC_1 White X4 INC 2 INC_2 Brown X4 IN...

Страница 39: ...for the customer interface The measuring and reading data is issued to the customer system in one of the following data issue formats Ethernet Profibus RS 232 RS 422 Terminal port Connection 1 Ethern...

Страница 40: ...ans have the professional training skills and experience and knowledge of the relevant standards and provisions to work on electrical systems and to detect and avoid any potential dangers independentl...

Страница 41: ...30 MSC800 operational readiness Power LED lights up Fig 31 VMC800 operational readiness Green LED lights up Fig 32 Operational readiness of the LMS500 The reflector and photoelectric sensor are correc...

Страница 42: ...guration software included allows interactive configuration You can use the software to configure and test the properties analysis behavior and output properties of the system as required 6 3 1 Instal...

Страница 43: ...N G I N S T R U C T I O N S VMS6200 6 3 2 Installing SOPAS Download the latest version of SOPAS ET from www sick com and install it on the configuration PC Start the installation by double clicking t...

Страница 44: ...168 0 100 LMS500 master 34 192 168 0 34 LMS500 slave 35 192 168 0 35 Tab 9 Recommended addresses of device components As the IP addresses of the LMS500 and MSC800 are the same the IP addresses must be...

Страница 45: ...lly created in SOPAS ET One or more devices are combined and edited in a single project If necessary change the IP address of the configuration PC to the address range of the connected LMS500 Click th...

Страница 46: ...Finish to complete If the number ranges for the configuration PC and the device correspond then the connected volume measurement device is detected and displayed in the device list on the right hand...

Страница 47: ...device is displayed in the left hand window as a tile along with its default IP address NOTE Where applicable a message window will appear indicating that the device driver for the LMS500 is not yet...

Страница 48: ...the pen icon next to the IP address In the TCP IP settings window select the Use the following IP settings option and define the IP address that is to be used to access the volume measurement device...

Страница 49: ...port on the Ethernet switch NOTE As the default IP address for the first LMS500 was changed this device can remain connected via Ethernet Perform a device search and change the default IP address as...

Страница 50: ...nfiguration interface Click Offline in a device tile Synchronize the device data with the device data of the SOPAS project To do this click on Read parameters The default parameters are transferred fr...

Страница 51: ...re both LMS500 sensors using the ALIS DIM Multi Device Wizard During this process also define the basic configuration of the VMC800 volume measurement controller After completing the wizard read the p...

Страница 52: ...l settings Configure the encoder parameters Enter the CAN IDs of the components Set up the time stamp NOTE For detailed parameterization information contact SICK Service 6 4 Checking system readiness...

Страница 53: ...nveying equipment and carry out several measurements The read results are displayed directly in the SOPAS project for analysis purposes Compare the measured values with the actual dimensions Check the...

Страница 54: ...ce range In the SOPAS project tree select Analysis Online Image The Online Image view can help you to identify serious measuring errors visually A three dimensional image of the measuring points of th...

Страница 55: ...than the actual length value reduce the resolution e g by 0 05 mm If the measurement result is smaller increase the resolution accordingly The width measurement is adjusted by changing the y coordina...

Страница 56: ...bar of the configuration interface click on Save permanent The configuration is transferred to the system controller and saved there permanently This configuration is loaded whenever the system contr...

Страница 57: ...and reflector Visually inspect the object detection photoelectric sensor and reflector for rotation that may have occurred as a result of touching or the like 4x year Trained personnel Cabinet Clean t...

Страница 58: ...show signs of mechanical damage contact SICK Service Place the reference object in a centered position on a conveyor element NOTE The volume measurement systems need to be able to detect the entire re...

Страница 59: ...goes out Fig 37 Cleaning the front screen of the 2D LiDAR sensor Switch off the device during cleaning Remove dust from the front screen using a soft clean brush Then wipe the front screen with a clea...

Страница 60: ...y at regular intervals 7 1 5 Cleaning the components of the incremental encoder The measuring wheel of the incremental encoder must remain in direct and steady contact with the conveying equipment and...

Страница 61: ...pressed air for cleaning Only knock the dirt off the ventilation grilles or clean them with a brush Never wet clean the grilles Fig 40 Replacing the filters at the air inlets and outlets of the cabine...

Страница 62: ...replace components Component Storage medium MSC800 microSD card VMC800 USB stick LMS500 System plug DANGER HAZARDOUS ELECTRICAL VOLTAGE Touching live devices can lead to death burns or electrical shoc...

Страница 63: ...ce components WARNING HAZARDOUS LASER RADIATION The 2D LiDAR sensor of the volume measurement system works with an eye safe infrared class 1 laser IEC 60825 1 2014 EN 60825 1 2014 The laser beam is no...

Страница 64: ...late and has already been adjusted in the factory Fig 44 Replacement device pre mounted on an adapter plate with adjustment unit Remove the system plug from the replacement device Screw the replacemen...

Страница 65: ...f the supply voltage Unplug the Ethernet cables from the female connector Unplug the terminal blocks together with the cabling from the controller slots NOTE Make sure that no wires are pulled out fro...

Страница 66: ...secure it to the cabinet using the fixing screw Place the terminal blocks together with the cabling back inside the designated slots Plug the Ethernet cables into the designated connectors Select the...

Страница 67: ...controller Undo the screws on the CAN cable and remove the plug Fig 47 Unplugging the CAN cable from the VMC800 Undo the screws of the mains plug and remove the plug Fig 48 Unplugging the power connec...

Страница 68: ...parameter set from the slot on the defective VMC800 and insert it into the new device Mount the VMC800 in the cabinet Tighten the four fixing screws and check that the device is seated securely Reatt...

Страница 69: ...rom the male connector on the photoelectric retro reflective sensor Loosen and remove the fixing screws NOTE Hold the photoelectric retro reflective sensor firmly with one hand during the procedure Re...

Страница 70: ...ective it must be replaced immediately Unscrew the M12 plug connector from the male connector on the incremental encoder Loosen and remove the fixing screws Remove the defective encoder from the brack...

Страница 71: ...1 LEDs 2 7 segment display Display Possible cause Fix the error and off No supply voltage or supply voltage too low Check the voltage supply and if necessary switch it on lights up Front screen slight...

Страница 72: ...tarting Not an error Error in LMS Send the LMS500 to the manufacturer for repair Connection to slave lost Reestablish the connection to the slave Temperature too low Ensure the required ambient temper...

Страница 73: ...lean the front screen VMC800 is defective Replace the VMC800 LMS500 is defective Replace the sensor component Tab 13 Fault indication on the SIM2000 system controller 8 1 3 Fault indication on the pho...

Страница 74: ...SC800 TRIGGER terminal block LED on the 1 TRG_1 connection If the LED does not light up possible causes might be Cause Remedy Beam path is permanently interrupted by an object Eliminate the permanent...

Страница 75: ...INC terminal block LEDs on the INC_1 and INC_2 connection If the LEDs do not flash possible causes might be Cause Remedy There is no insufficient contact between the measuring wheel and the conveying...

Страница 76: ...Ds must light up dimly during operation Controller type LED MSC800 X2 CAN1 CAN2 terminal block Rx LED If the LED lights up brightly like the others the device CAN connection is not correct Possible ca...

Страница 77: ...he system controller then returns a fault code For faults that occur during measuring or reading fault codes are written to a status log The status log distinguishes between four types of reports Info...

Страница 78: ...ge cargo Object rotation 360 randomly Type of conveyor Belt roller chain MTBF VMC800 80 000h MSC800 80 000h LMS500 1 000 000h MTTR 10 min Laser class 1 IEC 60825 1 2014 EN 60825 1 2014 Light source In...

Страница 79: ...output 2 Optical indicators Optional display Ambient data Ambient temperature operation 0 C 40 C Ambient temperature storage 12 C 50 C Permissible relative humidity 95 non condensing Object remission...

Страница 80: ...evices In accordance with international directives and regulations batteries accumulators and electrical or electronic devices must not be disposed of with household waste The owner is obligated to di...

Страница 81: ...DISPOSAL 10 81 80251340 2020 02 03 SICK Subject to change without notice T R A N S L A T I O N O F T H E O R I G I N A L O P E R A T I N G I N S T R U C T I O N S VMS6200...

Страница 82: ...10 DISPOSAL 82 8025140 2020 02 03 SICK T R A NS L A T I O N O F T H E O R I G I NA L O P E R A T I N G I NS T R U C T I O N S VMS6200 Subject to change without notice...

Страница 83: ...DISPOSAL 10 83 80251340 2020 02 03 SICK Subject to change without notice T R A N S L A T I O N O F T H E O R I G I N A L O P E R A T I N G I N S T R U C T I O N S VMS6200...

Страница 84: ...il support sick jp Malaysia Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand P...

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