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Operating Instructions 

Chapter 

3

 

TPS 

8021799/2017-09-26 

Operating Instructions | SICK 

17

 

Subject to change without notice 

Product description 

Mounting kits with shock mounts 

The TPS comes with mounting brackets with build-in shock absorber for the LMS151 RDW 
and for both LD-MRS Rear and Front LiDAR sensors. 
To protect the system components (sensors, control cabinet, operator display) from shocks 
and vibration, damping measures must be installed. SICK AG recommends using the 
included mounting kits with shock mounts that has built-in damper elements. 
Failure to install a suitable shock and vibration damper may result in a reduced system life 
cycle. 

 

Fig. 8:   Mounting kit for LMS151 RDW and LD-MRS Front and Rear 

 

3.3

 

System functionality 

The TPS is a driver assistance system for proximity detection and collision awareness for 
heavy mining trucks. The system warns the operator of possible collisions, entering 
hazardous areas (black spots) and departure of the road (RDW). 
During the operation of the truck, the TPS will constantly monitor the surrounding of the 
vehicle for obstacles. If such an obstacle is detected in one or more of the configured 
warning zones, the zone violation is reported to the operator visually and audibly. 
When the truck enters a predefined black spot like a hazardous intersection, the crusher 
or workshop area, the system indicates this by a visual and audible alarm as well. 
In case the truck comes to close or too far away from the left bund wall the road departure 
warning function alerts the operator with an visually and acoustically alarm as well. 
 

3.3.1

 

Front collision warning 

The LD-MRS HD Front 3D LiDAR sensor monitors the area in front of the truck. It raises an 
alarm when an obstacle is violating one of the 3 warning zones (green, yellow, red). 
The range of the frontal warning zones is adapted automatically to the current driving 
speed of the truck. Speed information is generated by the GPS receiver. In case GPS is 
currently not available TPS uses as fall back the so called “low speed warning zones”. 

 

Fig. 9:   Front collision warning 

Note 

Содержание LD-MRS HD

Страница 1: ...O P E R A T I N G I N S T R U C T I O N S EN TPS Driver assistance system ...

Страница 2: ...ted by copyright Any rights derived from the copyright shall be reserved for SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgment of the document is not permitted without the explicit written approval of SICK AG ...

Страница 3: ...17 3 3 1 Front collision warning 17 3 3 2 Rear End collision warning 18 3 3 3 Road Departure Warning 18 3 3 4 Black Spot Warning 19 3 4 Status indicators 20 4 Mounting 22 4 1 Function test before mounting 22 4 2 Mounting the LiDAR sensor 22 4 3 Mounting the bracket for the operator display 25 4 4 Mount the control cabinet 26 4 5 Mount the GPS receiver 27 4 6 Mounting the tone buzzer 27 5 Electrica...

Страница 4: ...witching between day night mode 61 7 4 2 Collision warning in the event of obstacles in the warning zone 62 7 4 3 Collision warning in the event of unintentional road departure 63 7 4 4 React to collision awareness 63 8 Maintenance 64 8 1 Overview of maintenance tasks 64 8 2 Maintenance during operation 64 8 2 1 Cleaning the LiDAR sensor 64 8 2 2 Visual inspection of the cables 65 8 3 Replacing co...

Страница 5: ...chnical data 77 10 2 Dimensional drawings 78 10 2 1 Dimensional drawing of the 3D LiDAR sensor LD MRS 78 10 2 2 Dimensional drawing of the 2D LiDAR sensor LMS151 78 10 2 3 Display dimensional drawing 79 10 2 4 Control cabinet dimensional drawing 80 10 2 5 Tone buzzer dimensional drawing 80 10 3 Tone selection for tone buzzer 81 11 Figures and tables 82 11 1 List of tables 82 11 2 List of figures 8...

Страница 6: ...ion operate and maintain TPS Activities Target group Mounting electrical installation maintenance and replacement of system components Qualified personnel such as service technicians or industrial electricians Commissioning and configuration Qualified personnel such as technicians or engineers Operating the system Personnel qualified in running and operating the system truck operators Tab 1Target ...

Страница 7: ...hnical measure Notes provide information about the features of a device application tips or other information that may come in useful Instructions that must be carried out in the described order are referred to as step by step instructions and are indicated by numbered lists Carefully read and follow the instructions for action Instructions for taking action are indicated by an arrow Carefully rea...

Страница 8: ... control cabinet GPS and an interactive operator display The system warns the operator of possible collisions entering hazardous areas black spots and departure of the road RDW During the operation of the truck the TPS will constantly monitor the surrounding of the vehicle for obstacles If an obstacle is detected in one or more of the configured warning zones the zone violation is reported to the ...

Страница 9: ...Safety notes and symbols The following safety and hazard symbols are used for your own safety for the safety of third parties and for the safety of the machine You must therefore observe these symbols at all times HAZARD Denotes an immediate hazard that may result in severe to fatal injuries The symbol shown on the left hand side of the note refers to the type of hazard in question the example her...

Страница 10: ...n regulations and work safety regulations Any other relevant safety regulations The checks must be carried out by qualified safety personnel or specially qualified and authorized personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time These operating instructions must be made available to the operator of the system The system operator mu...

Страница 11: ...1 eye safe as per EN IEC 60825 1 see laser warning label on the device for publication date 21 CFR 1040 10 and 21 CFR 1040 11 The LMS151 2D LiDAR sensor used by TPS corresponds to laser class 1 eye safe as per EN IEC 60825 1 see laser warning label on the device for publication date This complies with 21 CFR 1040 10 with the exception of the deviations as per Laser Notice No 50 June 2007 The laser...

Страница 12: ...fuses with the specified current rating Report any damaged cables to the maintenance team without delay Observe the current safety regulations when working on electrical systems Commissioning Operation Maintenance WARNING Risk resulting from incorrect commissioning and configuration Do not commission without testing by qualified safety personnel Before you operate the system or a device for the fi...

Страница 13: ...on regarding disposal 2 5 1 Power consumption Including its components the system typically consumes 40 W The peak power consumption when starting up or in the event of integrated sensor heating is 150 W 2 5 2 Disposal after final decommissioning Always dispose of unusable or irreparable devices in an environmentally safe manner in accordance with the relevant national waste disposal regulations D...

Страница 14: ...s well as a tone buzzer Light signals can be optionally used Fig 1 Scope of delivery for TPS Thorough check for completeness It is recommended that you carefully check for and report transport damage of any kind as soon as possible after receiving the system Also verify that the delivery includes all components listed on the delivery note 3 2 System components 3D LiDAR sensor LD MRS HD Front and R...

Страница 15: ...am is reflected by an object the distance to the object is calculated Failure to install a suitable shock and vibration damper may result in a reduced system life cycle Fig 3 Laser output aperture of the LMS151 RDW The operator display The interactive operator display is the central component of the system It visualizes the outline of the truck and the warnings to the driver Obstacles in the monit...

Страница 16: ...output signals and power to the components Fig 5 Control cabinet To protect the control cabinet from shocks and vibration damping measures must be installed The control cabinet comes with shock absorber mounting brackets Tone buzzer A tone buzzer supports the visual warning about an obstacle on the display with an acoustic warning Fig 6 Tone buzzer GPS receiver A GPS receiver is used for ego local...

Страница 17: ...ots and departure of the road RDW During the operation of the truck the TPS will constantly monitor the surrounding of the vehicle for obstacles If such an obstacle is detected in one or more of the configured warning zones the zone violation is reported to the operator visually and audibly When the truck enters a predefined black spot like a hazardous intersection the crusher or workshop area the...

Страница 18: ...ected by the system and the measured points of the wheels are hidden Fig 10 Rear End collision warning 3 3 3 Road Departure Warning The Road Departure Warning RDW function monitors the distance between the truck and the left roadside barrier i e bund walls If the truck violates the set safety distances to either side a warning is issued to the driver Broken bund wall or big rocks at the mine site ...

Страница 19: ... On mine site may be locations where the road departure warning system has no usable roadside barrier as a side reference These locations may be crossroads loading unloading or construction areas These areas may be marked by their positions disabling the RDW function in their vicinity and thus suppressing false warnings Also the position is used for black spot marking and identification Black spot...

Страница 20: ...he 2D LiDAR sensor In addition the 7 segment display 2 is also available for diagnostics when errors or faults occur see chapter 9 2 Fault indicators of the LMS151 Fig 13 Status indicators for the LMS511 Display Meaning LMS151 measuring and no error reported LMS151 is either not in measuring mode stopped by the user or it is running in measuring mode but errors have occurred OFF no contamination o...

Страница 21: ...vehicle dimensions and the supervisor setup In the operating mode the display assists the operator with collision awareness driver assistance and for setting black spot warnings Fig 14 The operator display in configuration and operating mode Tone buzzer The tone buzzer does not have any status indicators The DIP switch on the underneath of the housing can be used to set the tone selection 1 and th...

Страница 22: ...s blow disconnect from power immediately and check for the cause 4 2 Mounting the LiDAR sensor The reliable and problem free operation of the system depends primarily on the proper mounting and alignment of the LiDAR sensor WARNING Be sure to closely observe the following notes during mounting Mount the LiDAR sensor so that it is protected from dirt and damage Ensure that the field of vision of th...

Страница 23: ...s with washers and lock washers are required The supply voltage of the LD MRS must be switched off Fig 16 Mounting the LD MRS using mounting kit with shock absorber Mounting LMS151 RDW Mounting is carried out using the supplied mounting kit with shock absorber 2 for the LMS151 RDW For mounting the LMS151 RDW 1 safely at the mounting location 4 M5 screws with washers and lock washers are required T...

Страница 24: ... marked in blue should be considered Please avoid obstructions due to the ladder etc Recommended mounting height is approx 1 7 m Additional protective measures for the scanner would be required for this mounting height e g mud coverage etc Mounting LD MRS HD Rear to the vehicle The rear collision protection system monitors the area directly behind the truck for obstacles The 3D LiDAR sensor is typ...

Страница 25: ...rier wall Fig 20 Mounting position of the LMS151 RDW The exact angle is defined by its mounting height and will be adjusted during system setup Please avoid unnecessary obstructions 4 3 Mounting the bracket for the operator display The operator display is mounted in the truck cab It must be clearly visible for the truck driver without them having to turn their head The operator display is mounted ...

Страница 26: ...k cab The adapter and operator display are mounted during the electrical installation The connecting cables have to be inserted into the operator display in a later step see chapter 5 4 Connecting the operator display 4 4 Mount the control cabinet The control cabinet must be mounted in a dry and cool position in the inside of the truck e g inside the cabin behind the operator or passenger seat It ...

Страница 27: ...rated antenna must be mounted on the outside of the truck It must be in possible best clear view of the sky but protected from mechanical destruction like falling rocks The recommended place is along the front railing of the truck Fig 23 Mounting the GPS receiver 4 6 Mounting the tone buzzer Mount the tone buzzer in the operator cab behind the driver Fig 24 Mounting the tone buzzer ...

Страница 28: ...m the voltage supply during electrical installation HAZARD Risk of injury due to electrical current Standard safety requirements must be met when working on electrical systems The voltage supply must be disconnected when attaching and detaching electrical connections 5 1 Wiring plan Establish the connections in accordance with the following wiring plan Connect the components according the wiring c...

Страница 29: ...perating Instructions Chapter 5 TPS 8021799 2017 09 26 Operating Instructions SICK 29 Subject to change without notice Electrical installation Fig 26 TPS wiring connection overview inside control cabinet ...

Страница 30: ...tion Description 1 Ethernet Ethernet connection to a control cabinet 2 Data interfaces synchronization Not assigned 3 Power Connection to the control cabinet Tab 3 LD MRS connections Connection to voltage supply The cable to connect the LD MRS Front and Rear to the voltage supply has a round plug in connector on one side The other side has an open end Fig 28 Connecting the LD MRS to the control ca...

Страница 31: ...ble with the round plug in and the RJ45 connector Fig 29 Connecting the LMS511 to the Ethernet switch 1 Connect the round plug in connector into the female Ethernet connector of the 3D LiDAR sensor 2 Run the Ethernet cable from the 3D LiDAR sensor to the control cabinet 3 Connect the RJ45 connector into a free port on the Ethernet switch 5 3 Connecting the LMS151 RDW LiDAR sensor The 2D LiDAR sens...

Страница 32: ...fe installation of the cables 3 Connect the LD MRS to the terminal block inside the control cabinet Place the wires in the control cabinet as follows Wire color Connection Terminal Block Voltage supply Brown 15 24 V Voltage White 15 24 V Voltage Blue 5 0 V Ground Black 5 0 V Ground Tab 6 Connecting the LMS151 RDW to the voltage supply Connection to Ethernet switch Connect the 2D LiDAR sensor RDW w...

Страница 33: ...h inside the control cabinet Fig 33 Connecting the operator display Pin Wire no Description POWER 1 1 24 V 2 2 24 V 3 3 GND 4 4 GND Tab 7 Operator display pin allocation of the connecting cable Ethernet connecting cable The Ethernet cable for connecting the display and control cabinet has an angled M12 male connector for connection on the display side and a RJ45 connector for connection on the con...

Страница 34: ...of the connecting cable into the male connector of the operator display Check that the plug connector is securely attached 3 Insert the angled male connector of the connecting cable into the female connector of the operator display and screw together the plug connector Mounting the adapter After the cabling mount the adapter on the operator display Fig 36 Mounting the adapter on the operator displ...

Страница 35: ...cable from the display to the control cabinet It is recommended that cable shielding should be used for bundled and safe installation of the cables 2 Connect the power cable to the voltage supply Place the wires in the control cabinet as follows Wire no Connection Terminal Block Voltage supply 1 16 24 V Voltage 2 16 24 V Voltage 3 6 0 V Ground 4 6 0 V Ground Tab 8 Connecting the operator display t...

Страница 36: ...nd connector into the female M8 connector in the control cabinet 5 6 Connecting the tone buzzer The tone buzzer is connected to the output siren cable from the control cabinet Fig 39 Connecting the tone buzzer For the connection the tone buzzer is produced in the factory with three wires coming out of it The connection to the 24 V supply voltage is carried out via the red wire The wire is extended...

Страница 37: ... cabinet to the truck voltage supply The connecting cable Power IN Control cabinet is connected to the control cabinet on one side The other side has an open end Fig 40 Connecting the control cabinet to the voltage supply of the truck 1 Run the connecting cable from the control cabinet to the voltage supply of the truck 2 Connect the control cabinet to the voltage supply Place the wires to the vol...

Страница 38: ...he reverse light or reverse gear of the truck in parallel Place the wires to the voltage supply as follows Wire color Connection Voltage supply Brown Voltage 24 V Blue Ground 0 V Tab 10 Connecting the control cabinet to the truck reverse light 5 9 Connecting the pause signal Connect the control cabinet to any switch for the pause signal The connecting cable Input Pause is connected to the control ...

Страница 39: ...Flash Light Left Sensor RDW and the right RDW signal lights Flash Light Right Sensor RDW are connected to the control cabinet on one side The other sides have open ends 1 Run the connecting cable from the control cabinet to the RDW lights 2 Connect the wire to flash lights Place the wires to the voltage supply as follows Wire color Connection Voltage supply Brown Voltage 24 V Blue Ground 0 V Tab 1...

Страница 40: ...safety personnel Observe the notes provided in Chapter 2 Safety 6 1 Launching the system All system components are automatically launched when starting the truck and checked in a self test Fig 43 Self test of the system on the operator display The system is ready for operation after approx 60 seconds A notification appears informing you that the system has not yet been completely configured Fig 44...

Страница 41: ...e individual setup steps is automatically displayed on the operator display Fig 45 Configuration mode after launching for the first time Display of the operational readiness of the devices The LMS151 2D LiDAR sensor visualizes operational readiness via the green OK LED 1 The 7 segment display is blank The operation LED 3 must illuminate on the operator display The LD MRS 3D LiDAR sensor has no rea...

Страница 42: ...zones Not OK Indicates that the relevant setup step has not yet been completed or has not been completed successfully OK Indicates that the relevant setup step has been completed successfully The parameters are permanently saved Reset Resets all parameters to their factory settings Info Shows among other things the version of the software and the current system status In addition it is possible to...

Страница 43: ...setup If truck size setup must be changed when sensors where already configured all sensor parameters must be checked afterwards Input the vehicle ID The vehicle ID is usually a unique number for each vehicle within the mine site This number is displayed in the operator screen and written in the event log for identification The number is limited to 4 digits 0 9999 Click on the plus or minus icon t...

Страница 44: ...rs Click on the Sensor setup icon Sensor setup is done in a separate screen showing all available sensors a green check mark or red not ok mark indicator is shown at each of them After the successful completion of any sensor setup the indicator that was initially a red not ok mark will turn to a green check mark The result of the sensor setup displayed in the main setup page will not turn to a gre...

Страница 45: ...f the sensor position are required Enter the appropriate values and complete setup Sensor Front Mounting position The system setup firstly requires the designation of the front scanner mounting position Click on the plus or minus icon to set the distances The value displayed increases or decreases by 5 cm with each click If you click and hold on the icon the value automatically goes up or down in ...

Страница 46: ...rear 3D LiDAR sensor has to be adjusted to cover the area behind the tires according to the mounting position Click on the Rear icon The setup procedure therefore assists the installer The rear sensor setup comprises 3 steps Position setup In this step the mounting position of the sensor is defined Pitch angle setup In this step the pitch angle downward tilt of the scanner is verified and must be ...

Страница 47: ...paration Place the vehicle on flat ground Make sure no person or object is standing behind the vehicle Rear sensor Pitch angle The system further assists the installer in guiding through the pitch angle calibration procedure Indicates that the pitch angle is too small Increase the pitch angle of the rear 3D LiDAR sensor downwards until the level indicator is green Indicates that the pitch angle is...

Страница 48: ...ividual setup steps for the LiDAR sensors The setup step Rear now has a green check mark 6 4 4 RDW sensor set up Click on the RDW icon The 2D LiDAR sensor setup for the RDW comprises 2 steps Position setup This step requires the designation of the RDW scanner mounting position Pitch angle setup This step assists the installing personal in offering an adjustment check as an assistance function RDW ...

Страница 49: ...d Failure to reach a green indicator will result in the overall setup to fail Indicates that the pitch angle is too small Increase the pitch angle of the LMS151 RDW 2D LiDAR sensor downwards until the level indicator is green Indicates that the pitch angle is too large Decrease the pitch angle of the LMS151 RDW 2D LiDAR sensor upwards until the level indicator is green 2 Roll angle alignment is di...

Страница 50: ...ut notice Commissioning 6 4 5 Saving sensor setup settings All LiDAR sensors have now a green check mark Click on the done icon The settings are permanently saved in the system You will then be taken back to the overview page with the individual setup steps The setup step Sensor setup now has a green check mark ...

Страница 51: ...dicator that was initially a red not ok mark will turn to a green check mark Navigation As soon as the entries have been completed on one assistant page use the next icon to navigate to the following page When changing the assistant page the settings and information that have been provided are temporarily saved 6 5 1 Front zones set up The frontal collision warning uses three warning zones colored...

Страница 52: ...e largest possible size of the so called high speed warning zone intended for fast driving Both range limits min and max of the frontal warning zones can be individually configured 1 Adjust the warning zone for low speed accordingly using the plus minus icon for the green yellow and red warning zones 2 Confirm the adjusted warning zone using the next icon 3 Adjust the warning zone for high speed a...

Страница 53: ...oose the bunt wall type according to individual mine site situation 2 Confirm the adjusted warning zone using the next icon 3 Adjust the warning zones for RDW accordingly using the plus minus icon for the yellow and red warning zones 4 Confirm the adjusted warning zone using the done icon The parameters are permanently saved in the system You will then be taken back to the supervisor setup page wi...

Страница 54: ...ormation icon The status of the gear shift is read from the signal supplied to the control cabinet The status shows here either Active or Not active Once power 24 V is applied to the reverse signal line the shown state should be Active If this is not the case please refer to the troubleshooting chapter for solutions Make sure that truck ignition is on so that there is actually a signal on the reve...

Страница 55: ...heck mark on the overview page you can leave the configuration mode and switch to the operating mode for the person carrying out commissioning Click the done icon on the overview page This quits configuration mode You are now in the operating mode for the person carrying out commissioning 6 7 2 Operating mode for person carrying out commissioning In the operating mode for the person carrying out c...

Страница 56: ...en the system first starts If there are obstacles in the monitored area then there is an acoustic warning in addition to the visual indication on the display The system saves the setting that has been made The icon is only visible if TPS has been enabled for commissioning via the web interface see also chapter 8 4 2 Enable configuration mode on the display Show measuring points on display Displays...

Страница 57: ...ion mode or switch the tone buzzer on off The corresponding icons are hidden It is also not possible to display the measuring points via the SICK logo The logo functions are disabled After enabling the operating mode for truck operators configuration mode can only be enabled on the operator display again via a web interface using a PC see chapter 8 4 2 Enable configuration mode on the display It i...

Страница 58: ...the surroundings and warns you in good time if obstacles appear in the hazardous area It is intended to relieve pressure on you as the driver and ensure a greater level of safety when driving the truck At all times you as the driver bear the full responsibility for safe operation in particular for people who are in the hazardous zones of the truck WARNING Personnel requirements All activities may ...

Страница 59: ...ing Swaps inverts the screen colors Black becomes white and white becomes black This adjusts the display to the current light conditions When the system starts the inverted display white on black is always preset It has no function in the operating mode for the truck driver Tab 16 Functions in the operating mode for truck drivers 7 2 Forward Driving While the gear selector is in neutral N or one o...

Страница 60: ...gs will be made For the correct function of black spots GPS must be available Click the black spot target icon on the display When a black spot was set successfully the target icon turns into an exclamation mark icon Click the speaker icon on the display This will enable disable sound output for this black spot area Click on the exclamation mark to remove the black spot 7 3 Reverse Driving When th...

Страница 61: ...rning is very limited in comparison to the forward warning zones Therefore the reverse driving speed should be limited 7 4 Operate the system 7 4 1 Switching between day night mode You can switch between day night mode to adjust the display on the screen to the current light conditions Particularly at night the white day display may be extremely bright Click the sun icon on the display The display...

Страница 62: ...one buzzer is connected and switched on there is also an acoustic signal depending on the warn zone infringed for the front rear and road departure warning Active warning zone Acoustic signal Tone interval Green No acoustic signal Yellow Interval tone Red Continuous tone Tab 17 Acoustic signal How is the risk visualized On the display the relevant object that is closest to the truck is marked in r...

Страница 63: ...ne setup the mark is highlighted in yellow first and will turn into red if the driver is getting closer to the bund wall TPS needs to be in lane first in order to active the RDW function If the truck operator is leaving unintentionally the lane to the right side the right side RDW mark is displayed Deepening on the warning zone setup the mark is highlighted in yellow first and will turn into red i...

Страница 64: ...brackets weekly Trained personnel Visual inspection of the electrical wiring for damage 2x year Trained personnel Tab 18 Maintenance intervals 8 2 Maintenance during operation 8 2 1 Cleaning the LiDAR sensor The LiDAR sensors are maintenance free Maintenance is not necessary to ensure compliance with laser class 1 To achieve the full optical output of the LiDAR sensors the front screen must be reg...

Страница 65: ...r scorched cables Deficiencies such as loose connections or scorched cables must be rectified immediately HAZARD Damaged cable insulation There is a risk of electrocution if the insulation of the connecting cables is damaged 8 3 Replacing components Faulty or damaged components must be dismantled and replaced with new or repaired components HAZARD Disconnect the power to the system Make sure the v...

Страница 66: ...if the seals are damaged or if the device is opened The housing must only be opened by authorized SICK service personnel Replace the device 1 Loosen the connectors on the LiDAR sensor and remove the connecting cables from the LiDAR sensor 2 Dismantle the defective LiDAR sensor from the mounting 3 Mount the replacement device 4 Connect the cables to the new LiDAR sensor and screw the connectors tog...

Страница 67: ...display to the bracket Fig 48 Removing the operator display from the bracket 3 Remove the defective display from the bracket 4 Undo the four cover screws and remove the adapter from the housing of the operator display Fig 49 Removing the adapter from the operator display 5 Unplug the connectors of the connecting cables 6 Put the connecting cables into the new display 7 Screw the adapter to the hou...

Страница 68: ...vel Fig 50 The web interface You need a cable with RJ 45 male connectors for connecting the PC to the control cabinet 8 4 1 Calling up the web interface Proceed as follows to call up the TPS web interface The PC may need to be switched from DHCP to a fixed IP address such as 192 168 1 50 Subnet mask 255 255 255 0 must be used If a proxy server is configured on the PC it may be necessary to deactiv...

Страница 69: ... sensor after modifications to the truck 1 Switch to the Unlock tab You will receive a notification there informing you that the operator display is currently locked 2 Click on the Unlock button 3 If release has been successful then the message Success The panel is now unlocked will be displayed You are taken to the operating mode for the person carrying out commissioning 4 Click the tool icon on ...

Страница 70: ... see chapter 6 7 3 Enable operating mode for truck operators 1 Switch to the Unlock tab in the web interface 2 Click on the Lock button You will receive a notification informing you that the operator display is now locked The operating mode for truck operators is displayed on the operator display 8 4 4 Up and downloading of GPS black spots The complete set of black spots can be transferred to othe...

Страница 71: ...are The TPS software is updated via the web interface 1 Switch to the Packages tab The current version status is listed under Package List 2 If one or more packages are already installed check the box to the left of the package from which you wish to transfer the configuration This renders configuration unnecessary If you do not wish to transfer anything do not select any of the packages Following...

Страница 72: ...tivate if necessary lights up Optics cover contaminated still in operation Clean the optics cover flashes at 1 Hz Optics cover contaminated no operation Clean the optics cover flashes at 4 Hz System error Pay attention to the error display of the 7 segment display or carry out a diagnostics with the aid of SOPAS ET Switch the device off and back on again Tab 19 LED display in the case of an error ...

Страница 73: ... The display is not receiving any measured data from the LiDAR sensor The following error message appears on the operator display Possible cause The LiDAR sensor is not connected to the control cabinet voltage supply or is defective The control cabinet is not connected to the supply voltage or is defective The supply voltage is too high or too low The Ethernet connection between the LiDAR sensor c...

Страница 74: ...sor has reached a critical level of contamination The detection performance of the LiDAR sensor is severely restricted Reliable operation is no longer guaranteed The display informs you of this Remedy 1 Clean the optics cover on the LiDAR sensor Read the notes provided in Chapter 8 2 1 Cleaning the LiDAR sensor 2 The message disappears once the optics cover of the LiDAR sensor has been cleaned Ack...

Страница 75: ...pply voltage or is defective The control cabinet is not connected to the supply voltage or is defective The supply voltage is too high or too low The Ethernet connection between the LiDAR sensor control cabinet and operator display has been interrupted The Ethernet cable or the connecting cable for the voltage supply is defective Remedy 1 Check the cabling and close all components according to the...

Страница 76: ... provided in Chapter 8 2 2 Visual inspection of the cables 2 Check the voltage supply to the system The voltage must be 24 V Switch on the correct voltage supply 3 If voltage is being supplied to the system and at least the operation LED is illuminated but no image appears then the display may be defective If possible carry out a cross check with another display 4 If power goes into the system but...

Страница 77: ...cle rear end Road profile Warning zones 3 2 RDW GPS Self diagnosis Web interface Software updates Interfaces Ethernet Function Software updates Event Log Digital I O Operator interface Touch display Mechanics electronics Supply voltage 24 V DC 19 2 V DC 27 V DC Power consumption 40W 150 W With heating Weight LD MRS LMS151 Display Control cabinet 1 kg without mounting kit 1 1 kg without mounting ki...

Страница 78: ...bject to change without notice Annex 10 2 Dimensional drawings 10 2 1 Dimensional drawing of the 3D LiDAR sensor LD MRS Fig 51 Dimensional drawings of the LD MRS 3D LiDAR sensor 10 2 2 Dimensional drawing of the 2D LiDAR sensor LMS151 Fig 52 Dimensional drawings of the LMS151 2D LiDAR sensor ...

Страница 79: ...ing Instructions Chapter 10 TPS 8021799 2017 09 26 Operating Instructions SICK 79 Subject to change without notice Annex 10 2 3 Display dimensional drawing Fig 53 Dimensional drawings of the operator display ...

Страница 80: ...6 Subject to change without notice Annex Fig 54 Dimensional drawings of the mounting kit for the operator display 10 2 4 Control cabinet dimensional drawing Fig 55 Dimensional drawings of control cabinet 10 2 5 Tone buzzer dimensional drawing Fig 56 Dimensional drawing of the tone buzzer ...

Страница 81: ...ing Instructions SICK 81 Subject to change without notice Annex 10 3 Tone selection for tone buzzer Recommended settings when using the red and blue cable OFF ON ON OFF ON 01101 Fig 57 Tone selection for tone buzzer Tone selection table Tab 22 Tone selection table ...

Страница 82: ... 35 Tab 9 Connecting the control cabinet to the voltage supply 37 Tab 10 Connecting the control cabinet to the truck reverse light 38 Tab 11 Connecting the control cabinet to the voltage supply 38 Tab 12 Connecting the control cabinet to the RDW lights 39 Tab 13 Functions in the configuration mode 42 Tab 14 Warning zones in relation to vehicle speed 52 Tab 15 Functions in the operating mode for pe...

Страница 83: ...ting position of the LD MRS HD Rear 24 Fig 20 Mounting position of the LMS151 RDW 25 Fig 21 Mounting the operator display 25 Fig 22 Mounting the control cabinet 26 Fig 23 Mounting the GPS receiver 27 Fig 24 Mounting the tone buzzer 27 Fig 25 TPS wiring plan 28 Fig 26 TPS wiring connection overview inside control cabinet 29 Fig 27 LD MRS connections 30 Fig 28 Connecting the LD MRS to the control ca...

Страница 84: ... Fig 47 Cleaning the LiDAR sensor 64 Fig 48 Removing the operator display from the bracket 67 Fig 49 Removing the adapter from the operator display 67 Fig 50 The web interface 68 Fig 51 Dimensional drawings of the LD MRS 3D LiDAR sensor 78 Fig 52 Dimensional drawings of the LMS151 2D LiDAR sensor 78 Fig 53 Dimensional drawings of the operator display 79 Fig 54 Dimensional drawings of the mounting ...

Страница 85: ...onnecting the reverse signal 39 Connection Control cabinet 38 GPS receiver 37 LD MRS 30 LMS151 32 Operator display 34 Pause signal 39 RDW lights 40 Reverse signal 39 Tone buzzer 37 Contamination control 75 Control cabinet Mounting 26 Control Cabinet 16 D Day night mode switching 62 Dimensional drawings 79 DIP switch 21 Disposal 13 E Electrical installation 28 Environment 13 F Fault diagnosis 73 Fa...

Страница 86: ...onnecting 34 Day night mode switching 62 Replacing 68 Status indicators 21 P Power consumption 13 Product description 14 Protective measures 9 Q Qualified safety personnel 8 R Rear End Collision Warning 17 Repair 65 Replacing components 66 Road Departure Warning 18 S Safety 8 Safety notes 9 Scope of delivery 14 SICK support 77 Software update 72 Start the truck 59 Starting up 41 Status indicators ...

Страница 87: ...Operating Instructions Chapter 11 TPS 8021799 2017 09 26 Operating Instructions SICK 87 Subject to change without notice Figures and tables ...

Страница 88: ...Chapter 11 Operating Instructions TPS 88 Operating Instructions SICK 8021799 2017 09 26 Subject to change without notice Figures and tables ...

Страница 89: ...Operating Instructions Chapter 11 TPS 8021799 2017 09 26 Operating Instructions SICK 89 Subject to change without notice Figures and tables ...

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