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Use and maintenance Manual AUTOMATIC GENSET CONTROL PANEL

 with GC310/GC350

 

 

SICES is pleased to thank you for purchasing our Automatic Genset Control Panel. 
These Control Panels are the result of the design, the selection of the best components, the careful 
assembly and the strict tests to which all SICES products are submitted. 
We recommend to read this manual carefully and to observe the safety rules and all regulations for 
the correct use and maintenance of the Control Panel. This will guarantee better duration results and 
efficiency.  
In  case  of  any  doubts  or  questions,  please  do  not  hesitate  to  contact  SICES  technicians  for 
clarifications. 
 
The information contained in this Manual are updated to the printing stage, but they may be modified 
without notice in compliance with our aims of continuous development and improvement of products. 
 
This manual and all enclosed documents are to be intended as part of the Control Panel and are 
intended to be read by all those who are involved in the life cycle of the machinery; therefore they 
must be collected in a well-known place and be accessible to the operators, keeping them carefully 
in order to avoid their loss or deterioration.  
 
This  manual  has  been  drafted  for  the  installer,  the  user  and  the  maintenance  technician.  It  is 
obligatory  to  read  it  carefully  and  view  all  electrical  diagrams  and  instructions  enclosed,  as  they 
provide indications on the Control Panel use and also show the technical characteristics, as well as 
the installation and assembling features. 
 
 

The customer must observe all safety instructions. 

 

 

WARNING: 
The  transfer  switch  control  panel  must  be  only  used  by  properly  trained 
personnel.  
The installation must only be planned and carried out by skilled personnel.  
Any fault in installation and use may cause serious damage to the machinery, 
to the user system and to the persons involved. 

 

Please note that it is obligatory to observe the regulations in force in the Country where 
the installation is carried out; in case of more than one regulation in force around the 
same topic, always the strictest one must apply. 

 
 

 

 
 
 
 
 
 
 
 

 

 

Содержание GC310

Страница 1: ...Filename Use and maintenance manual Rev 00 Date 23 09 2014 Product AUTOMATIC GENSET CONTROL PANEL with GC310 GC350...

Страница 2: ...itch 8 4 Start up see also GC310 GC350 manual 9 4 1 General information 9 4 2 Additional services 9 4 2 1 External emergency stop 9 4 2 2 Battery charger 9 4 2 3 Engine pre heating 9 4 3 Working logic...

Страница 3: ...tended to be read by all those who are involved in the life cycle of the machinery therefore they must be collected in a well known place and be accessible to the operators keeping them carefully in o...

Страница 4: ...imated considering that no other heating sources occur nearby If the Control Panel is placed into a room together with other panels a suitable distance allowing the wasting of the heating produced mus...

Страница 5: ...lant values in detail check the power the voltage the current and the frequency For the electric connection strictly follow the enclosed electric diagram which contains useful information In the conne...

Страница 6: ...on once the work has been completed WARNING A wrong installation or electrical connection may cause serious damage to persons Genset Control Panel and or plants connected to it In order to protect the...

Страница 7: ...nection may cause serious damages to the Control Panel and to the distribution plants connected to it For powers 35 80kVA the power cables connection has to be carried out in the terminal board For th...

Страница 8: ...connection may cause serious damages to the Control Panel and to the distribution plants connected to it For powers 35 80kVA the power cables connection has to be carried out in the terminal board For...

Страница 9: ...ntain the batteries in perfect charge to compensate for the auto discharge the consumption of the auxiliary circuits etc in order to guarantee always a good start up Therefore the panel is equipped wi...

Страница 10: ...ked From 160A 100 1580kVA 1 4 pole motorized switch TECHNOELECTRIC MECHANIC INTERLOCK AUXILIARY CONTACTS 35 53kVA 70 80kVA 35 80kVA The couple of contactors is mechanically interlocked by means of the...

Страница 11: ...GENSET In the figure below the possible status are shown TECHNOELECTRIC WARNING check the cyclic direction of the phases MAINS and GROUP before supplying the LOAD The reverse cyclic direction can cau...

Страница 12: ...on to unauthorized persons or in case you would like to ensure that nobody changes the supply status causing danger to those who manage the plant Using the frontal lock the insertion of the handle for...

Страница 13: ...oller with microprocessor Set the GC310 GC350 controller in AUTO mode using the selection arrows The operation cycle is composed as follows In case of mains failure or trespassing of the thresholds va...

Страница 14: ...nset Set the GC310 GC350 controller in MAN mode using the selection arrows Manual start up control of the Genset Manual stop control of the Genset In MAN mode by pressing this button it is possible to...

Страница 15: ...ows It allows the automatic start of the genset for the periodic test enabling the protections The switch Mains Genset is excluded Any possible mains failure with lighting of the LED connected to it c...

Страница 16: ...OL PANEL with GC310 GC350 STEEL SHEET BOX 35 53kVA Terminal board interface Auxiliaries zone Power zone Power cables connection XR MAINS Power cables connection XL LOAD Power cables connection XG GENS...

Страница 17: ...TROL PANEL with GC310 GC350 STEEL SHEET BOX 80kVA Terminal board interface Terminal board XM Terminal board XA Power cables connection XR MAINS Power cables connection XL LOAD Power cables connection...

Страница 18: ...C350 STEEL SHEET BOX 100kVA Auxiliaries zone Bars protection Terminal board XA Interface cable return duct Earthing bar Power zone Power cables connection bars XL LOAD front Power cables connection ba...

Страница 19: ...50 STEEL SHEET BOX 200 400kVA Terminal board XA Interface cable return duct Auxiliaries zone Protection bars Earthing bar Power cables connection bars XG GENSET front Power cables connection bars XR M...

Страница 20: ...HEET CABINET 500 1580kVA Auxiliaries zone Interface cables return duct Earthing bar Power zone Terminal board XM Power cables connection bars XL LOAD front Power cables connection bars XR MAINS back P...

Страница 21: ...nd not to damage the power devices in case of short circuit it is obligatory to fasten and lock all the power cables together with plastic ties once connected to the switch and to the breaker Below se...

Страница 22: ...Manual AUTOMATIC GENSET CONTROL PANEL with GC310 GC350 Fig 2 Connection of the power cables on the bars KBG and QG horizontally SIZE 100KVA 500 15800kVA MAINS LOAD GENSET MAINS LOAD GENSET MAINS LINE...

Страница 23: ...nance Manual AUTOMATIC GENSET CONTROL PANEL with GC310 GC350 Fig 3 Connection of the power cables on the bars KBG and QG vertically MAINS LOAD LOAD MAINS GENSET SIZE 200 400kVA GENSET LOAD LINE MAINS...

Страница 24: ...310 GC350 Fig 5 XM and XA terminal board START ALTERNATOR EXCITATION HIGH WATER TEMPERATURE FUEL LEVEL GENSET BATTERY LOW OIL TEMPERATURE FUEL RESERVE OIL PRESSURE WATER TEMPERATURE FUEL MAGNET VALVE...

Страница 25: ...tions must be carried out with genset in block mode and after the panel has been isolated from all external energy fonts PAY PARTICULAR ATTENTION TO UNITS WITH AUTOMATIC OR REMOTE START SYSTEMS AUTOST...

Страница 26: ...transportation and that the data on the identification label correspond to the request If the panel is not immediately installed but stored it is necessary to take some precautionary measures in orde...

Страница 27: ...l switch wired at the terminal XM 11 Alarm on the controller overload Intervention of the Genset protection breaker The power consumption required by the load is higher than the one supplied by the ge...

Страница 28: ...alarm off Twice for the acknowledgement With the alarm recognised and still activated the visual signalling keeps on flashing Remove the cause of the alarm If the alarm is Warning you do not need to r...

Страница 29: ...l serial number If you have already identified the component considered faulty it is useful to refer the writing you find on it The warranty conditions are indicated in the document GENERAL CONDITIONS...

Страница 30: ...L mm P mm CA040 35 800 600 300 CA041 53 800 600 300 CA042 75 80 1000 800 400 CA043 100 1000 800 400 CA044 200 1400 800 400 CA045 250 1400 800 400 CA046 300 1400 800 400 CA047 400 1400 800 400 CA048 50...

Страница 31: ...stening are 218x159mm The assembly is carried out by means of four hooks with tightening screws once the device is installed insert the hooks in the slots on the sides and tighten the screws Pay atten...

Страница 32: ......

Страница 33: ...right to modify this document without prior notice SICES made efforts to ensure that the information herein provided are correct by the way SICES does not take charge for the incorrect use of these in...

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