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-24-

Model W1831 (For Machines Mfd. Since 6/15)

13. Make sure bearing sleeve (#58) shown in

Figure.23

behind differential gear (#57) stays in place.

14..

Remove

⁄

" timing belt (see

Figure.23

15. Install new

⁄

" timing belt (#14) onto differential

gear (#57).

Bearing

Sleeve

Differential

Gear

Figure.23

. Location of bearing sleeve,

with differential gear and

⁄

" timing belt

removed.

18. Install Woodruff key (#56) into spindle (#55), as

shown in

Figure.25

Note: A piece of clear tape can be used to

ensure Woodruff key (#56) stays in place during

re-assembly.

19. Install new

⁄

" timing belt (#13) onto drive gear

(#54).

20. Install drive gear (#54) onto spindle (#55).

21. Slide

⁄

" timing belt (#13) onto drive pulley (#15).

Note: Verify differential gear (#57) and drive

gear (#54) are properly mated together, and that

Woodruff key (#56) remains in place.

Woodruff

Key

Spindle

Figure.25

. Installing Woodruff key into

spindle.

16. Install

⁄

" timing belt onto drive pulley (#15) with

timing belt wrapped around proper side of the

tension roller assembly (#17), as shown in

Figure.24

17. Install spindle (#55) with drive gear (#54) and

bearing sleeve.

Drive

Pulley

Tension

Roller

Assembly

Figure.24

. Timing belt installed onto drive

pulley and tension roller assembly.

⁄

" Timing

Belt

⁄

" Timing

Belt

Содержание W1831

Страница 1: ...Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT MARCH 2012 BY WOODSTOCK INTERNATIONAL REVISED JUNE 2015 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SH...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...10 Extension Cords 10 SETUP 11 Unpacking 11 Inventory 11 Machine Placement 12 Cleaning Machine 12 Bench Mounting 13 Assembly 14 Dust Collection 14 Test Run 15 OPERATIONS 16 General 16 Disabling Switch...

Страница 4: ...pirator 3 Only plug power cord into a grounded outlet 4 Only use this machine to collect wood dust chips never use to collect glass metal liquids asbestos silica animal parts biohazards burning materi...

Страница 5: ...34 lbs Length x Width x Height 19 x 16 x 21 in Must Ship Upright No Electrical Power Requirement 120V Single Phase 60 Hz Prewired Voltage 120V Full Load Current Rating 3 5A Minimum Circuit Size 15A C...

Страница 6: ...e to Floor Height 13 in Spindle Shaft Diameter 1 2 in Number of Table Inserts 6 Construction Materials Base Plastic Table Cast Iron Other Related Info Number of Dust Ports 1 Dust Port Size 1 1 2 in Fe...

Страница 7: ...Body Power Cord Dust Port Drums and Sanding Sleeves Spindle Washer For Your Own Safety Read This Manual Before Operating Spindle Sander a Wear eye protection b Support workpiece on worktable c Minimi...

Страница 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 9: ...e accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 10: ...use an appropriate holding jig to reduce the likelihood of losing control of the workpiece and having it thrown from the machine SANDING SLEEVES Worn or damaged sanding sleeves can tear apart and beco...

Страница 11: ...a verified ground and meet the requirements that follow Circuit Type 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 1 15 Full Load Current Rating The full load current rating is th...

Страница 12: ...ontain a ground wire match the required plug and receptacle and meet the following requirements Minimum Gauge Size at 120V 16 AWG Maximum Length Shorter is Better 50 ft The machine must be properly se...

Страница 13: ...the Model W1831 Lay the components out to inventory them Note If you can t find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasional...

Страница 14: ...gh to eliminate shadow and prevent eye strain Electrical Electrical circuits must be dedicated or large enough to handle amperage requirements Outlets must be located near each machine so power or ext...

Страница 15: ...gh Mount see Figure 5 where holes are drilled all the way through the workbench and hex bolts washers and hex nuts are used to secure the machine in place Bench Mounting Machine Base Workbench Bolt Fl...

Страница 16: ...operating Failure to use a dust collection system can result in short and long term respiratory illness Recommended CFM at Dust Port 100 CFM Do not confuse this CFM recommendation with the rating of t...

Страница 17: ...y 2 Ensure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Verify that the machine is operating correctly by turning the machine O...

Страница 18: ...nced Sander operator before performing any unfamiliar operations Above all your safety should come first READ and understand this entire instruc tion manual before using this machine Serious personal...

Страница 19: ...equired size of components for the sanding drum sleeve size you have chosen 6 Insert the base washer then install the desired sanding drum on the spindle shaft followed by the corresponding sanding sl...

Страница 20: ...2 x 11 2 x 81 2 W1307 Small 2 x 2 x 12 W1304 13 8 x 41 4 W1305 13 8 x 81 2 The Shop Fox D3640 Tool Table Plus was designed in response to cus tomer requests for a slightly wider and taller table to a...

Страница 21: ...shown in Figure 14 Figure 14 Table insert area For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Before Each Use A...

Страница 22: ...to be replaced Symptoms indicating that the brushes have worn beyond their usable life may include a loss of power inconsistent operation of the motor motor cuts in and out inexplicably or an inabili...

Страница 23: ...attached to the motor brush assembly 4 Loosen the screws that secure the clamp plate over the brush assemblies see Figure 16 but do not completely remove the plate 5 Gently pull the brush assembly str...

Страница 24: ...down on blocks ensuring proper clearance of spindle 55 3 Remove six M4 x 14 tap screws 91 from bottom plate 90 shown in Figure 17 4 Remove two brown wires 72 connected to rectifier 69 shown in Figure...

Страница 25: ...55 as shown in Figure 21 Spindle Washer External Retaining Ring Spindle Figure 21 Removing external retaining ring and washer from spindle 11 Remove 3 8 timing belt 13 and drive gear 54 assembly see F...

Страница 26: ...ce during re assembly 19 Install new 3 8 timing belt 13 onto drive gear 54 20 Install drive gear 54 onto spindle 55 21 Slide 3 8 timing belt 13 onto drive pulley 15 Note Verify differential gear 57 an...

Страница 27: ...g ring installed 23 Install compression spring 49 ensuring hooked end is locked into driver gear 54 shoulder as shown in Figure 27 24 Install bearing sleeve 48 into compression spring 49 25 Install be...

Страница 28: ...ce 1 Use a finer grit sanding sleeve 2 Sand with the grain 3 Reduce pressure on workpiece while sanding Grains rub off the sanding sleeve 1 Sanding sleeve has been stored in an incorrect environment 2...

Страница 29: ...y wiring or grounding this machine can cause electrocution fire or machine damage To reduce this risk only an electrician or qualified service personnel should do any required electrical work on this...

Страница 30: ...3 5 4 5 5 5 6 4 1 4 2 4 3 4 4 4 5 3 3 1 3 2 3 3 3 4 3 5 3 6 2 1 2 2 2 3 1 7 13 14 16 15 17 18 66 19 20 21 22 23 24 25 72 56 55 54 53 52 51 49 47 50 48 46 45 42 43 44 41 57 59 60 61 62 65 64 63 58 71...

Страница 31: ...X1831008 GASKET 62 X1831062 LOWER BEARING SUPPORT 9 X1831009 DUST COVER 63 XP6203ZZ BALL BEARING 6203ZZ 10 XPW02M FLAT WASHER 5MM 64 X1831064 RUBBER WASHER 11 XPLW01M LOCK WASHER 5MM 65 X1831065 FELT...

Страница 32: ...XLABEL 04B ELECTRICITY LABEL Safety labels warn about machine hazards and how to prevent serious personal injury The owner of this machine MUST maintain the original location and readability of all la...

Страница 33: ...Model W1831 For Machines Mfd Since 6 15...

Страница 34: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 35: ...the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any...

Страница 36: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products...

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