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W1754 20" Planer With Mobile Base

Headstock Assembly Parts List

REF PART

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DESCRIPTION

REF PART

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DESCRIPTION

X1754001

HANDLE

X1754051

COMPRESSION

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SPRING

XPN09M

HEX

�

NUT

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M12-1.75

X1754052

JACK

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SCREW

�

M5-.8

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XPW06M

FLAT

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WASHER

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12MM

X1754053

CUTTERHEAD

X1754005

HAND

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WHEEL

XPK129M

KEY

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X1754006

COLLAR

XP6206

BALL

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BEARING

�

6206ZZ

XPR29M

INT

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RETAINING

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RING

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32MM

XPB83M

HEX

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BOLT

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M6-1

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XP6201

BALL

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BEARING

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6201

XPW03M

FLAT

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WASHER

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6MM

XPK48M

KEY

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X1754058

SPROCKET

10 X1754010

WORM

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GEAR

X1754059

SCALE

11 X1754011

WORM

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HOUSING

XPW03M

FLAT

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WASHER

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6MM

12 XPSB83M

CAP

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SCREW

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M6-1

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XPS14M

PHLP

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SCR

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M6-1

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13 X1754013

ROLLER

X1754062

CUT

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LIMIT

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POINTER

14 X1754014

ROLLER

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STAND

XPW03M

FLAT

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WASHER

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6MM

15 XPSB01M

CAP

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SCREW

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M6-1

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XPS14M

PHLP

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SCR

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M6-1

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16 XPEC015M E-CLIP

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8MM

X1754065

CUT

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LIMITER

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PLATE

17 X1754017

KNIFE

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GAUGE

XPB107M

HEX

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BOLT

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M5-.8

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18 X1754018

KNIFE

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GAUGE

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SHAFT

X1754067

HEAD

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CASTING

19 X1754019

DUST

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HOOD

X1754068

OUTFEED

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ROLLER

20 XPFB01M

FLANGE

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BOLT

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M6-1

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XPK01M

KEY

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21 X1754021

UPPER

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COVER

X1754070

COMPRESSION

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SPRING

22 XPFB01M

FLANGE

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BOLT

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M6-1

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X1754071

SPECIAL

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OILER

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SET

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SCREW

23 X1754023

GASKET

X1754072

BUSHING

24 X1754024

GEAR

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BOX

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COVER

X1754073

PLATE

26 XPSB12M

CAP

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SCREW

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M8-1.25

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XPB09M

HEX

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BOLT

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M8-1.25

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27 XPRP07M

ROLL

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XPSS25M

SET

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SCREW

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M6-1

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28 X1754028

SAFETY

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HATCH

XPN01M

HEX

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NUT

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M6-1

29 X1754029

SAFETY

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HATCH

X1754077

SHAFT

30 XPFB09M

FLANGE

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BOLT

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M6-1

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XPSS11M

SET

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SCREW

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M6-1

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31 X1754031

BRACKET

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ASSEMBLY

X1754079

CHIP

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BREAKER

31-1 X1754031-1 BRACKET

XPSS25M

SET

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SCREW

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M6-1

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31-2 X1754031-2 IDLE

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PULLEY

XPN01M

HEX

�

NUT

�

M6-1

31-3 X1754031-3 IDLE

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SHAFT

X1754082

BRACKET

32 X1754032

SHAFT

X1754083

LOCKING

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ROD

33 X1754033

COLLAR

XPR03M

EXT

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RETAINING

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RING

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12MM

34 X1754034

EXTENSION

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SPRING

XPN09M

HEX

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NUT

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M12-1.75

35 X1754035

HANGER

85-1 XPLW05M

LOCK

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WASHER

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12MM

36 XPSB04M

CAP

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SCREW

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M6-1

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X1754086

PRESSURE

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PLATE

37 X1754037

CHIP

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DEFLECTOR

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PLATE

XPB09M

HEX

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BOLT

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M8-1.25

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38 XPFB10M

FLANGE

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BOLT

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M6-1

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XPLW04M

LOCK

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WASHER

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8MM

39 XPW03M

FLAT

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WASHER

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6MM

XPEC05M

E-CLIP

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15MM

40 X1754040

PLATE

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SPRING

X1754090

COLLAR

41 XPFB01M

FLANGE

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BOLT

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M6-1

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X1754091

ANTI-KICKBACK

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FINGER

42 X1754042

PLATE

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SPRING

X1754092

SHAFT

43 XPFB01M

FLANGE

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BOLT

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M6-1

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XPSS14M

SET

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SCREW

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M8-1.25

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44 X1754044

ADJUSTING

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SHAFT

XPB83M

HEX

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BOLT

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M6-1

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45 XPSS04M

SET

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SCREW

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M6-1

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XPW03M

FLAT

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WASHER

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6MM

46 XPSS25M

SET

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SCREW

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M6-1

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X1754096

SPROCKET

47 XPN01M

HEX

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NUT

�

M6-1

X1754097

CHAIN

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06B-1

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48 X1754048

SET

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KNIVES

XPK01M

KEY

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49 X1754049

GIB

X1754099

INFEED

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ROLLER

X1754050

GIB

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SCREW

100

XPB02M

HEX

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BOLT

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M6-1

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Содержание W1754H

Страница 1: ...the Model W1754 owner s manual is the same for both machines Before operating your new machine you MUST read and understand this insert and the entire Model W1754 manual to reduce the risk of injury from improper use or setup If you have any further questions about this manual insert or the differences between the Model W1754H and the Model W1754 contact our Technical Support at 360 734 3482 or em...

Страница 2: ...ight 924 lbs Length x Width x Height 43 x 29 x 48 in Electrical Power Requirement 240V Single Phase 60 Hz Full Load Current Rating 19A Minimum Circuit Size 30A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 1 2 ft Power Cord Gauge 12 AWG Plug Included Yes Included Plug Type L6 30 Switch Type Magnetic Switch w Overload Protection Motors Main Horsepower 5 HP Phase Single Phase...

Страница 3: ...Insert Type Indexable Carbide Cutter Insert Size Length 15 mm Cutter Insert Size Width 15 mm Cutter Insert Size Thickness 2 5 mm Table Info Table Headstock Movement 8 in Table Bed Size Length 25 3 4 in Table Bed Size Width 20 in Table Bed Size Thickness 1 3 4 in Number of Bed Rollers 2 Floor to Table Height 26 1 2 34 1 2 in Roller Ext Table Size Length 55 1 2 in Roller Ext Table Size Width 20 in R...

Страница 4: ...s or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service personnel to do electrical installation or repair work and always disconnect power before accessing or exposing electrical equipment DISCONNECT POWE...

Страница 5: ...uce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur...

Страница 6: ...free of nails staples loose knots or foreign material Workpieces with minor warping should be jointed first or planed with the cupped side facing the table BODY PLACEMENT Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs GRAIN DIRECTION Planing across the grain is hard on the planer and may cause kickback Plane in the same direction or at a slight angl...

Страница 7: ...ircuit Type 240V 60 Hz Single Phase Circuit Size 30 Amps Plug Receptacle NEMA L6 30 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Curren...

Страница 8: ... machine is equipped with a power cord that has an equipment grounding wire and NEMA L6 30 grounding plug The plug must only be inserted into a matching receptacle see Figure 1 that is properly installed and grounded in accordance with local codes and ordinances For 240V Connection The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source unti...

Страница 9: ...Torque Wrench 1 T 20 Torx Bit 1 Heavy Leather Gloves 1 Pair Light Machine Oil As Needed The carbide inserts are very sharp and can quickly cut your hands ALWAYS use caution and heavy leather gloves when handling these parts to reduce the risk of personal injury Figure 2 Rotation of insert to reveal fresh cutting edge 4 Remove any sawdust or debris from head of insert Torx screw and surrounding are...

Страница 10: ...eplace insert with a new one Always position new insert reference dot in same position to aid in rotational sequencing 7 Lubricate Torx screw threads with a very small amount of light machine oil wipe excess off and torque screw to 50 55 inch pounds Note If too much oil is applied to the threads excess oil will attempt to squeeze out of the threaded hole and raise insert during installation bringi...

Страница 11: ...28 29 30 32 31 31 2 31 3 31 1 33 27 71 34 35 36 38 39 37 40 41 43 42 46 47 44 45 55 56 57 58 59 60 61 62 63 64 65 66 67 68 70 72 69 73 74 75 76 77 79 80 81 78 82 83 84 85 1 86 88 87 92 90 91 89 94 93 95 96 97 98 99 101 100 102 106 104 105 108 112 114 110 109 103 107 111 85 54 53 52 51 50 48 Headstock ...

Страница 12: ... 75 31 1 X1754H031 1 BRACKET 85 1 X1754H085 1 LOCK WASHER 12MM 31 2 X1754H031 2 IDLE PULLEY 86 X1754H086 PRESSURE PLATE 31 3 X1754H031 3 IDLE SHAFT 87 X1754H087 HEX BOLT M8 1 25 X 20 32 X1754H032 SHAFT 88 X1754H088 LOCK WASHER 8MM 33 X1754H033 COLLAR 89 X1754H089 E CLIP 15MM 34 X1754H034 EXTENSION SPRING 90 X1754H090 COLLAR 35 X1754H035 HANGER 91 X1754H091 ANTI KICKBACK FINGER 36 X1754H036 CAP SCR...

Страница 13: ...226 KEY 5 X 5 X 50 207 X1754H207 BALL KNOB M10 1 5 227 X1754H227 GASKET 208 X1754H208 SHAFT 228 X1754H228 GEAR BOX 209 X1754H209 BALL BEARING 6201 2RS 229 X1754H229 CAP SCREW M8 1 25 X 50 210 X1754H210 GEAR 230 X1754H230 OIL PLUG 211 X1754H211 KEY 5 X 5 X 14 231 X1754H231 FLANGE COVER 212 X1754H212 SHAFT 232 X1754H232 FLAT HD CAP SCR M5 8 X 12 213 X1754H213 BALL BEARING 6201 2RS 233 X1754H233 OIL ...

Страница 14: ...329 337 338 346 347 348 349 349A 301 354 355 321 319 308 304 314 316 306 315 317 327 324 325 326 323 307 312 313 305 320 318 328 311 309 310 302 303 350 322 357 356 351 353 352 358 360 361 359 362 363 365 366 364 317 2 317 1 317 3 317 4 317 5 317 6 317 7 317 8 317 9 317 10 350 3 350 2 350 1 367 Cabinet ...

Страница 15: ...1754H317 3 R CAPACITOR 60M 400V 350 X1754H350 MAGNETIC SWITCH ASSY 317 4 X1754H317 4 S CAPACITOR 300M 300V 350 1 X1754H350 1 MAG SWITCH COVER ASSEMBLY 317 5 X1754H317 5 MOTOR JUNCTION BOX COVER 350 2 X1754H350 2 CONTACTOR NHD C 35D 220V 317 6 X1754H317 6 MOTOR LABEL 350 3 X1754H350 3 OL RELAY NHD NTH 32 26 32A 317 7 X1754H317 7 CENTRIFUGAL SWITCH 3 4 3450 351 X1754H351 BUTTON HD CAP SCR M5 8 X 20 ...

Страница 16: ...4H408 LOCKING ROD 402 X1754H402 ROLLER 409 X1754H409 STAR KNOB M12 1 75 403 X1754H403 BALL BEARING 6201 2RS 410 X1754H410 EXTENSION WING 404 X1754H404 ECCENTRIC SHAFT 411 X1754H411 LOCK WASHER 8MM 405 X1754H405 SET SCREW M6 1 X 12 412 X1754H412 FLAT WASHER 8MM 406 X1754H406 LOCK BAR 413 X1754H413 HEX BOLT M8 1 25 X 35 407 X1754H407 LOCK SLEEVE 414 X1754H414 SET SCREW M8 1 25 X 20 ...

Страница 17: ...22 HEX NUT M10 1 5 506 X1754H506 BALL BEARING 6202ZZ 523 X1754H523 BRACKET ASSEMBLY 507 X1754H507 INT RETAINING RING 35MM 524 X1754H524 EXT RETAINING RING 15MM 508 X1754H508 COLUMN 525 X1754H525 HEX BOLT M8 1 25 X 25 509 X1754H509 INT RETAINING RING 38MM 526 X1754H526 SPROCKET 510 X1754H510 SET SCREW M10 1 5 X 12 527 X1754H527 FLAT WASHER 8MM 511 X1754H511 LEADSCREW 528 X1754H528 CRANE POST 512 X1...

Страница 18: ...tockint com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 600 X1754H600 READ MANUAL LABEL 609 X1754H609 RESPIRATOR LABEL 601 X1754H601 MACHINE ID LABEL 610 X1754H610 ELECTRICITY LABEL 602 X1754H602 SAFETY GLASSES LABEL 611 X1754H611 CONTROL PANEL LABEL 603 X1754H603 SPEED CHANGE LABEL 612 X1754H612 SHOP FOX BLACK 604 X1754H604 DECORATIVE STRIPE TAPE 613 X1754H613 LUBRICATION LABEL ...

Страница 19: ...he product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law acts or electrical codes We do not reimburse for third party repa...

Страница 20: ......

Страница 21: ...change to these machines since the owner s manuals were printed Changed outfeed roller from serrated steel to rubber Aside from the information contained in this update all other content in the owner s manual is applicable and MUST be read and understood for your own safety IMPORTANT Keep this update with the owner s manual for future reference If you have any further questions contact our Technic...

Страница 22: ...PE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC 15243BLTS Printed in China Changed Specifications Electrical Power Requirement 240V Single Phase 60 Hz Motor Voltage 240V Amps 19A Operation Info Cutterhead Speed 4800 RPM New Revised Parts 350V2 350V2 3 350V2 2 350V2 1 W1754 601V2 W1754S 367V2 317 2 317 1 317 3 317 4 317 5 317 6 317 7 317 8 317 9 317 10 317 REF PART DESCRIPTIO...

Страница 23: ...ence of drugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service personnel to do electrical installation or repair work and always disconnect power before accessing or exposing electrical equipment DIS...

Страница 24: ...ving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement during operation greatly increase...

Страница 25: ...fore cutting Verify workpiece is free of nails staples loose knots or foreign material Workpieces with minor warping should be jointed first or planed with the cupped side facing the infeed table BODY PLACEMENT Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs GRAIN DIRECTION Planing across the grain is hard on the planer and may cause kickback Plane i...

Страница 26: ...uit Type 240V 60 Hz Single Phase Circuit Size 30 Amps Plug Receptacle NEMA L6 30 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Current R...

Страница 27: ...achine is equipped with a power cord that has an equipment grounding wire and NEMA L6 30 grounding plug The plug must only be inserted into a matching receptacle see Figure that is properly installed and grounded in accordance with local codes and ordinances For 240V Connection The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until in...

Страница 28: ...D NTH 32 2 6 28 30 31 3 2 O R Contactor Thermal Overload Relay GROUND BLACK WHITE GREEN RED BLUE COLOR KEY Wt Wt Wt Wt Wt Gn Gn Gn Gn Gn Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Rd Bl Bl Bl Bk Bk Bk Bk Bk Bk 240V MOTOR Start Capacitor 200MFD 250VAC Run Capacitor 20MFD 450VAC Rd Rd Bk Bk Ground Bk Bk Bk Wt Wt Wt Gn G X Y Ground Hot Hot 240 VAC L6 30 PLUG Wt Gn Bk Wt Gn Rd Bl Bk Wt Gn Bl Wt G...

Страница 29: ...High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products ...

Страница 30: ...34 3482 Online Technical Support tech support shopfox biz COPYRIGHT APRIL 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC Printed in China 9093BL ...

Страница 31: ... ...

Страница 32: ...s 16 OPERATIONS 17 General 17 Basic Operation 17 Operation Tips 18 Feed Speed 19 Bed Rollers 20 ACCESSORIES 21 Planer Accessories 21 MAINTENANCE 23 General 23 Cleaning 23 Maintenance Schedule 23 V Belts 24 Lubrication 25 SERVICE 26 General 26 Inspecting Knives 26 Setting Replacing Knives 27 Chain Tension 28 Table Parallelism 29 Rollers Breaker Pressure Bar Heights 31 Spring Tension 34 Chip Deflect...

Страница 33: ...for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims INTRODUCTION If you need the latest edition of ...

Страница 34: ... 3 W1754 20 Planer With Mobile Base INTRODUCTION ...

Страница 35: ...rn Rollers C Table Height Handwheel D Gearbox E Speed Control Knob F Table Height Scale G Table Locks H Lifting Bar I Front Access Panel J Foot Pedal K Extension Wing L Dust Hood M V belt cover N Motor and Magnetic Switch Access Panel A H L D E F B M G K C Figure 1 W1754 controls and features G G J I N ...

Страница 36: ... in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS A...

Страница 37: ...f checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts 19 USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improp...

Страница 38: ...or man made products 4 GRAIN DIRECTION Planing across the grain is hard on the planer and may cause the workpiece to kick out Always plane in the same direction or at a slight angle with the wood grain 5 CLEAN STOCK Only plane clean stock Planing stock with nails staples or imbedded stone will damage your cutters and may cause a fire hazard if the dust collector captures sparks or hot par ticles t...

Страница 39: ...ired to a locking shutoff switch by a qualified electrician Since hardwiring involves a permanent installation with conduit runs this task can only be safely accomplished by a qualified electrician As always observe all applicable electrical codes when con necting this machine to power This machine must be grounded Verify the ground before connecting this machine to the power source Electrical Spe...

Страница 40: ... examine the pack aging for the missing parts For any missing parts find the part number in the back of this manual and contact Woodstock International Inc at 360 734 3482 or at tech support shopfox biz SUFFOCATION HAZARD Immediately discard all plastic bags and pack ing materials to elimi nate choking suffocation hazards for children and animals Figure 3 Planer box inventory TURN OFF and LOCK you...

Страница 41: ...butes a heavy load in a small footprint Some floors may require additional bracing to support both machine and operator Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your planer Lighting Lighting should be bright enough to eliminate shadow...

Страница 42: ...coated and must be cleaned 1 Cutterhead 2 Table 3 Feed Rollers 4 Extension Wings and Wing Mounting Surfaces NEVER use gasoline or other petroleum based solvents to clean with Most have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored ALWAYS work in well ventilated area...

Страница 43: ...ts Finger tighten the bolts for now 3 Check table to extension wing alignment Figure 6 with a straightedge and adjust the leveling set screws until the table and wings are flush 4 Tighten the hex bolts Figure 5 Extension wing fasteners and leveling controls Figure 6 Example of leveling extension wings and table Extension Wings Extension wings are heavy and could cause per sonal injury if dropped d...

Страница 44: ... collector Note To maximize work results and minimize clog ging chipout etc use a dust collector with a mini mum of 600 CFM at the planer dust port To install the caster and foot pedal do these steps 1 Remove the pin and hex bolt that are already mount ed in the foot pedal bracket 2 Align the caster with the mounting holes in the foot pedal bracket 3 Insert the hex bolt removed in Step 1 into the ...

Страница 45: ...the end of the hex wrench is not coated with oil then fill the gearbox with 80 90W gear oil until the oil reaches the top of the fill plug Note Replace the gearbox oil after the first 20 hours of operation This is a normal break in pro cedure See Lubrication on Page 25 Gearbox Oil Level Figure 10 Gearbox fill plug location Connecting to Power Make sure you have read and followed precautions listed...

Страница 46: ... green START button to turn the machine ON Figure 42 The START button should illuminate and the planer should run smoothly with little or no vibration If you suspect any problems immediately turn the planer OFF by pushing the red STOP button Refer to Page 40 to troubleshoot fix any problems before starting the planer again If the source of an unusual noise or vibration is not readily apparent cont...

Страница 47: ...o cool before making adjustments Note A collection of black belt dust at the bottom of the belt housing is a normal during the life of the machine and does not indicate premature belt failure is in prog ress For your convenience the adjustments listed below have been performed at the factory and no further setup is required to operate your machine However because of the many variables involved wit...

Страница 48: ...ng the planer are as follows 1 Put on safety glasses respirator and hearing protec tion 2 Unless your workpiece is very flat surface plane one face of the workpiece on a jointer until it is flat having the face flat will ensure that it sits flat on the planer table during operation 3 Adjust the table height slightly lower than your workpiece to ensure the first cut is as light as pos sible approxi...

Страница 49: ... can have small pieces of stone or concrete pressed into the surface Use the full width of the planer Alternate between the left the right and the middle when feeding lum ber into the planer Your cutters will remain sharp much longer Scrape all glue off of joined boards before planing Plane ONLY natural wood fiber No wood composites OSB MDF particle board etc Plane wood with the grain Never feed e...

Страница 50: ...speed should only be changed when the machine is running Use the different feed rates as stated below 16 FPM Dimensioning Pass 20 FPM Finishing Pass Figure 12 illustrates the three different positions of the feed control knob Feed Speed Figure 12 Feed control knob positions NOTICE Only change the speeds when the planer is running but DO NOT attempt to change speeds during any cutting operations or...

Страница 51: ... Misaligned bed rollers can cause workpiece chat ter a washboard surface uneven workpiece feeding or binding This is the most common cause for poor planing results To adjust the bed rollers do these steps 1 DISCONNECT THE PLANER FROM POWER 2 Lower the table to give yourself at least 4 of work ing room below the cutterhead 3 Using a 3mm hex wrench loosen the locking set screws see Figure 14 above t...

Страница 52: ...ded construction and it mea sures 19 x 65 long The roller table also comes with 9 ball bear ing rollers with four independently adjustable legs for any leveling requirement The roller table is also adjustable in height from 263 8 to 441 8 The W1218 Rotacator makes a planer setup process easier and more accurate for adjusting the table rollers feed rollers chip breaker and the pressure bar if equip...

Страница 53: ...bars are supported by the floor and weight is evenly distributed Assembly instructions included D2829 24 Wood Rack Bars D2830 48 Wood Rack Bars D283112 Wood Rack Shelf Brackets and D2832 18 Wood Rack Shelf Brackets The W1049 SHOP FOX Large Dust Collection Separator increases the efficiency and capacity of standard dust collection systems Designed to fit securely on top of a standard 30 gallon meta...

Страница 54: ...uum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use Keep tables rust free with regular appli cations of quality metal protectants Maintenance Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instruc tions given i...

Страница 55: ...nd front access panels and V belt cover 3 Using a 19mm wrench loosen the hex nuts on the tension rods shown in Figure 15 4 Lift the motor up and slide the V belts off of the pulleys 5 Make sure the pulleys are in alignment as outlined in Pulley Alignment on Page 37 6 Slide the new belts onto the pulley lower the motor and tighten the fasteners loosened in Step 3 7 Check belt deflection as shown in...

Страница 56: ...ace gear oil more fre quently under heavy use See Page 14 for instructions on adding oil Replace with 80W 90W gear oil Fill until oil reaches the top of the filler plug port for correct oil level Drive Chain The drive chain should be inspected and lubricated monthly See Part 206 on Page 45 Check sprocket chain and cotter pin during inspection Use a general purpose grease Some chains will have mast...

Страница 57: ...adjustment before first time use The height of the knives can be easily and quickly inspect ed with a knife setting gauge or Planer Pal Model W1216 Page 21 This inspection will ensure that the knives are protruding equally and are parallel with the cutterhead body To inspect the knives do these steps 1 DISCONNECT THE PLANER FROM THE POWER SOURCE 2 Remove the dust hood and top cover 3 Put on leathe...

Страница 58: ...21 Cutterhead profile diagram Planer knives are dangerous and may cause personal injury To reduce the risk of beng injured wear leather gloves when handling the knives in the fol lowing steps 2 Put on leather gloves and remove the dust hood and top cover 3 Remove the V belt cover to expose the cutterhead pulley 4 Rotate the cutterhead pulley to access one of the knives 5 Using a 12mm wrench loosen...

Страница 59: ... sequence shown in Figure 23 Repeat this step on the remaining knives 9 Final tighten each gib bolt then reinstall the top cover dust hood and V belt cover Figure 22 Example of jack screw access hole Chain Tension The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened during table lev eling procedures To adjust the chain tension do these steps 1 DISCONNECT ...

Страница 60: ...s to lower the bed roll ers below the table surface plane a workpiece and mea sure the thickness in multiple locations If the workpiece is tapered from left to right or from front to back then parallelism may be a problem Use your Rotacator to further inspect the table parallel ism If you do not have a Rotacator a wood block and feeler gauges may be used but extra care must be taken to ensure accu...

Страница 61: ...ts to keep an accurate tooth count to ensure that the table is adjusted equally 6 Carefully turn the sprocket counterclockwise to raise the table clockwise to lower the table just enough to position the next tooth at the marked location then fit the chain around the sprocket again 7 Repeat Steps 4 6 with each sprocket that needs to be adjusted until the table to cutterhead clearance is within 0 01...

Страница 62: ...40 Chip Breaker 0 040 Pressure Bar 0 008 Outfeed Roller 0 020 BDC Bottom Dead Center see Figure 28 To set the height of the infeed and outfeed rollers chip breaker and pressure bar using a Rotacator do these steps 1 DISCONNECT THE PLANER FROM THE POWER SOURCE 2 Make sure the knives are set correctly with the knife gauge 3 Lower the table at least 4 below the headstock and lock the table in place 4...

Страница 63: ...the infeed roller then carefully lock both sides in place 10 Using the same zeroed reference on the Rotacator adjust the height of the outfeed roller pressure bar and chip breaker to their given specifications The adjustment controls for each are shown in Figures 30 32 Figure 30 Typical roller height adjustment controls Figure 31 Typical pressure bar height adjustment controls One side shown Bar n...

Страница 64: ... the table and use the feeler gauge until you have a 0 040 gap between the edge of a knife at bottom dead center find by rocking cutterhead pul ley and the wood blocks 7 Lock the table height in place as the wood blocks will now be your reference points for the rest of the adjustments 8 Loosen the infeed roller adjustment jam nuts Figure 30 Page 32 and turn the adjustment set screws on each end to...

Страница 65: ...u can get away with having less spring tension Likewise if you primarily plane rough lumber with inconsistent sur face heights more spring tension is a must to keep the workpiece feeding through the planer without stopping If workpieces regularly stop feeding during operation it may be a sign of weak spring tension To adjust roller spring tension do these steps 1 Locate the four tension screws loc...

Страница 66: ...ing bolts and reinstall the top cover dust hood and V belt cover on the planer Figure 35 Chip deflector and mounting bolts Chip Deflector Figure 36 Depth scale adjustment screws Scale Calibration The scale can be adjusted for accuracy The machine will need to be run to calibrate the scale To calibrate the scale do these steps 1 Set the table to the approximate thickness of your test lumber Measure...

Страница 67: ...re 37 to ensure that they swing freely and easily If the fingers do not swing freely and easily clean them with a wood resin solvent Figure 37 Anti kickback fingers Do not apply oil or other lubricants to the anti kickback fingers Oil or grease will attract dust restricting the free movement of the fingers Proper operation of the anti kickback fingers is essen tial for the safe operation of this m...

Страница 68: ...SOURCE 2 Remove the motor and front access panels the V belt cover and loosen the belt tension Page 24 3 Using a 14mm wrench loosen the motor mount fas teners shown in Figure 39 just enough to allow the motor to be repositioned 4 Slide the motor as required to align the pulleys 5 Re tighten the motor mount fasteners 6 Inspect V belts for damage caused by bad pulley alignment and replace belts as a...

Страница 69: ...laner With Mobile Base SERVICE W1754 Electrical Components Figure 43 W1754 magnetic switch assembly START Figure 42 W1754 control panel viewed from behind POWER STOP Figure 41 Capacitors Figure 40 Motor junction box ...

Страница 70: ... 39 W1754 20 Planer With Mobile Base SERVICE W1754 Wiring Diagram ...

Страница 71: ...tor restricted 1 Reduce cutting load take lighter cuts 2 Clean out motor to provide normal air circulation Motor stalls or shuts off during a cut 1 Motor overloaded during opera tion 2 Thermal protection circuit breaker amperage is set too low or motor is at fault 3 Short circuit in motor or loose con nections 4 Circuit breaker tripped 1 Reduce cutting load take lighter cuts 2 Unplug machine open ...

Страница 72: ...tion in wood 2 Nicked or chipped knife 3 Feeding workpiece too fast 4 Taking too deep of a cut 5 Misaligned chipbreaker 1 Inspect workpiece for knots and grain direction only use clean stock 2 Replace the affected knife Page 27 3 Slow down the feed rate Page 19 4 Take a smaller depth of cut Always reduce cutting depth when surface planing or working with hard woods 5 Adjust both sides of the chipb...

Страница 73: ... 42 W1754 20 Planer With Mobile Base PARTS Headstock Assembly Parts Breakdown ...

Страница 74: ...4073 PLATE 26 XPSB12M CAP SCREW M8 1 25 X 40 74 XPB09M HEX BOLT M8 1 25 X 20 27 XPRP07M ROLL PIN 6 X 20 75 XPSS25M SET SCREW M6 1 X 20 28 X1754028 SAFETY HATCH 76 XPN01M HEX NUT M6 1 29 X1754029 SAFETY HATCH 77 X1754077 SHAFT 30 XPFB09M FLANGE BOLT M6 1 X 10 78 XPSS11M SET SCREW M6 1 X 16 31 X1754031 BRACKET ASSEMBLY 79 X1754079 CHIP BREAKER 31 1 X1754031 1 BRACKET 80 XPSS25M SET SCREW M6 1 X 20 3...

Страница 75: ...PECIAL BOLT 102 X1754102 CUTTERHEAD PULLEY 109 XPW01M FLAT WASHER 8MM 103 X1754103 MOTOR PULLEY 110 XPN03M HEX NUT M8 1 25 104 XPW01M FLAT WASHER 8MM 111 X1754111 COGGED V BELT MX 60 105 XPB07M HEX BOLT M8 1 25 X 25 112 X1754112 BELT COVER 106 X1754106 BELT GUARD 114 X1754114 STAR KNOB M8 1 25 107 XPFB09M FLANGE BOLT M6 1 X 10 ...

Страница 76: ... Base PARTS Gearbox Parts Breakdown 500A 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 504 529 525 543 242 240 241 ...

Страница 77: ...W M8 1 25 X 50 209 XP6201 BALL BEARING 6201 230 X1754230 OIL PLUG 210 X1754210 GEAR 231 X1754231 FLANGE COVER 211 XPK19M KEY 5 X 5 X 14 232 XPFH58M FLAT HD ALLEN SCR M5 8 X 12 212 X1754212 SHAFT 233 X1754233 OIL SEAL 25 X 40 X 10 213 XP6201 BALL BEARING 6201 234 X1754234 PIN 5 X 10 214 X1754214 GEAR 235 X1754235 CLUTCH 215 XPK06M KEY 5 X 5 X 10 236 X1754236 HANDLE SHAFT 216 X1754216 OIL SEAL 20 X ...

Страница 78: ... 47 W1754 20 Planer With Mobile Base PARTS Base Breakdown ...

Страница 79: ...X1754350 COMPLETE MAG SWITCH 317 2 X1754317 2 MOTOR FAN 350 1 X1754350 1 MAG SWITCH BACK COVER 317 3 X1754317 3 R CAPACITOR 60MFD 400VAC 350 2 X1754350 2 CONTACTOR 317 4 X1754317 4 S CAPACITOR 300MFD 300VAC 350 3 X1754350 3 THERMAL OVERLOAD RELAY 317 5 X1754317 5 JUNCTION BOX COVER 350 4 X1754350 4 MAG SWITCH FRONT COVER 317 6 X1754317 6 MOTOR LABEL 351 XPSB118M BUTTON HD CAP SCR M5 8 X 20 317 7 X...

Страница 80: ...ING ROD 402 X1754402 ROLLER 409 X1754409 STAR KNOB M12 1 75 403 XP6201 BALL BEARING 6201 410 X1754410 EXTENSION WING 404 X1754404 ECCENTRIC SHAFT 411 XPLW04M LOCK WASHER 8MM 405 XPSS04M SET SCREW M6 1 X 12 412 XPW01M FLAT WASHER 8MM 406 X1754406 LOCK BAR 413 XPB20M HEX BOLT M8 1 25 X 35 407 X1754407 LOCK SLEEVE 414 XPSS09M SET SCREW M8 1 25 X 20 ...

Страница 81: ... 50 W1754 20 Planer With Mobile Base PARTS Columns Breakdown ...

Страница 82: ...1M INT RETAINING RING 35MM 523 2 X1754523 2 BRACKET 508 X1754508 COLUMN 524 XPR05M EXT RETAINING RING 15MM 509 XPR22M INT RETAINING RING 38MM 525 XPB07M HEX BOLT M8 1 25 X 25 510 XPSS13M SET SCREW M10 1 5 X 12 526 X1754526 SPROCKET 511 X1754511 LEAD SCREW 527 XPW01M FLAT WASHER 8MM 512 X1754512 LEAD SCREW 528 X1754528 CRANE POST 513 X1754513 LEAD NUT 529 XPR81M EXT RETAINING RING 21MM 514 XPSB14M ...

Страница 83: ...04 605 606 607 608 609 610 613 614 616 615 613 611 612 REF PART DESCRIPTION REF PART DESCRIPTION 600 XLABEL 12 READ MANUAL LABEL 609 X1754609 RESPIRATOR LABEL 601 X1754601 MACHINE ID LABEL 610 XLABEL 04 ELECTRICITY LABEL 602 XLABEL 11 SAFETY GLASSES LABEL 611 X1754611 CONTROL PANEL LABEL 603 X1754603 SPEED CHANGE LABEL 612 XPPAINT 7 SHOP FOX BLACK 604 X1754604 DECORATIVE STRIPE TAPE 613 X1754613 L...

Страница 84: ...e of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that SHOP FOX ma...

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Страница 86: ...__ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household income _____ 20 000 29 000 ____ 30 000 39 000 ____ 40 000 49 000 _____ 50 000 59 000 ____ 60 000 69 000 ____ 70 000 8 Which of the following magazines do you subscribe to 9 Comments ____________________...

Страница 87: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here ...

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