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M1048 10" x 18" Metal Cutting Bandsaw

IN

TR

O

DU

CT

IO

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Controls and Features

Figure 1.

 M1048 Machine Identification.

A.

  Blade Tension Handwheel

B.

  Lift Handle

C.

  Vise Handwheel

D.

  Coolant Drip Pan

E.

  Work Stop

F.

  Pulley Cover

G.

  Control Panel

H.

  Blade Guide Scale

I.

  Blade Guide Knob

J.

  Coolant Valve Control

K.

  Bow

L.

  Blade Guides

M.

  Wheel Covers

B

D

E

I

C

G

H

K

J

L

A

F

M

M

Содержание M1048

Страница 1: ...ine Technical Support tech support shopfox biz COPYRIGHT JULY 2006 BY WOODSTOCK INTERNATIONAL INC REVISED AUGUST 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Страница 2: ......

Страница 3: ...structions for Bandsaws 8 ELECTRICAL 9 220V Operation 9 Extension Cords 9 Grounding 9 SETUP 10 Unpacking 10 Inventory 10 Machine Placement 11 Cleaning Machine 11 Mounting to Shop Floor 12 Moving Placi...

Страница 4: ...n 24 SERVICE 26 Troubleshooting 26 Blade Change 28 Blade Tension Tracking 29 Blade Guide Bearings 30 Squaring Blade to Table 31 Electrical Components 32 Model M1048 220V Wiring Diagram 33 Blade Guides...

Страница 5: ...y claims INTRODUCTION If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International In...

Страница 6: ...e 1 M1048 Machine Identification A Blade Tension Handwheel B Lift Handle C Vise Handwheel D Coolant Drip Pan E Work Stop F Pulley Cover G Control Panel H Blade Guide Scale I Blade Guide Knob J Coolant...

Страница 7: ...switch that turns the motor and coolant pump OFF at the bottom of the cut C START Button Turns the motor ON and begins the sawing action D Power Light When lit indicates that system is energized and m...

Страница 8: ...in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all...

Страница 9: ...ecking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and...

Страница 10: ...asses to protect eyes and always disconnect from power 5 WORKPIECE HANDLING Always support the workpiece with table vise or other support fixture Flag long pieces to avoid a tripping hazard Never hold...

Страница 11: ...s should you connect your machine to an ungrounded power source or electrocution or severe shock could occur 220V Operation The Model M1048 is wired for 220V operation Always connect this machine to a...

Страница 12: ...ed on the machine Make sure to check the machine when you use this inventory list Box Inventory Figure 4 Qty A Model M1048 Metal Cutting Bandsaw 1 Hardware and Tools Not Shown Chip Tray 1 Triagle Scre...

Страница 13: ...arts of your Bandsaw are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based so...

Страница 14: ...methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific appli cation Mounting to...

Страница 15: ...e crate Shipping Bracket Figure 9 Shipping bracket The bracket in Figure 9 has been installed to keep the saw in alignment during shipping Remove it before using your saw Store it for safe keeping in...

Страница 16: ...st the feed stop bolt do these steps 1 Adjust the feed stop bolt and jam nut Figure 12 so the bandsaw blade teeth are 1 16 below the vise table surface The adjustments listed below have been performed...

Страница 17: ...andsaw to power 5 Raise the bandsaw and close the feed control knob to keep the saw in place 6 Start the bandsaw while keeping your finger near the EMERGENCY STOP OFF button Figure 13 at all times dur...

Страница 18: ...ur safety should come first READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and...

Страница 19: ...see Figure 16 3 With the rear vise jaw making contact with the posi tive stop tighten the rear vise jaw and re check the angle 4 Loosen the rear vise lock handle and swing the rear jaw until it reach...

Страница 20: ...keeping the blade from twisting and drift ing off of the cut line To adjust the rear blade guide arm Loosen the knob shown in Figure 18 and slide the rear blade guide as close to the workpiece as poss...

Страница 21: ...tact the blade manufacturer To select the correct blade TPI do these steps 1 Measure the material thickness This mea surement is the length of cut taken from where the tooth enters the workpiece sweep...

Страница 22: ...ns in FPM 114 196 288 377 Motor Drive Wheel ENTANGLEMENT HAZARD DO NOT operate bandsaw with pulley cover open Personal injury could occur The speed at which the saw blade will cut through a workpiece...

Страница 23: ...ou will over heat the pump and void your warranty Coolant System This bandsaw has a built in coolant system that extends the life of your bandsaw blades by lowering the tempera ture of the blade and w...

Страница 24: ...ricate the blade and flush the chips away so they do not stick to the blade If the chips build up on the blade eventually they will bind and skid in the next cut break ing blade teeth and damaging the...

Страница 25: ...e cut end it could be very hot Support long pieces so they won t fall when cut and flag the ends to alert passers by of potential dan ger Adjust the blade guides as close as possible to the workpiece...

Страница 26: ...off metal chips with a brush or use a shop vacuum to remove the chips Keeping metal chips away from bandsaw mechanisms is important to making sure that your bandsaw lasts a long time This machine is e...

Страница 27: ...ce every year Use a high quality ISO 68 or SAE 90 gear oil To change the gear oil do these steps 1 Run the bandsaw for a couple of minutes to warm up the oil in the gearbox 2 DISCONNECT THE BANDSAW FR...

Страница 28: ...main power supply is switched ON 7 Replace faulty ON OFF switch 8 Check for broken wires or disconnected corroded connections and repair replace as necessary 9 Test repair replace Machine stalls or i...

Страница 29: ...the material 5 The blade is twisted 6 The blade is slipping on the wheels 1 Refer to Changing Blade Speed on Page 20 and adjust as required 2 Refer to Blade Selection on Page 19 and adjust as require...

Страница 30: ...then out of the blade guide roller bearings 7 Install the new blade into front and rear blade guide roller bearings as shown in Figure 33 then around the bottom and top wheels Note It is sometimes po...

Страница 31: ...is used properly Do not attempt to adjust track ing until the blade is properly tensioned To adjust the blade tracking on the bandsaw do these steps 1 Loosen or tighten the tracking set screw in Figur...

Страница 32: ...own until it lightly touches the back of the blade The blade guide roller bearings also need to be adjusted The front bearing is mounted on an eccentric and can be easily adjusted to suit the blade th...

Страница 33: ...le and blade as shown in Figure 39 3 Check for gaps along several points of the blade length between the two blade guides Set the machinist square between the blade teeth for a more accurate reading 4...

Страница 34: ...mit switch SQ1 Figure 44 Pump motor wiring and capacitor M2 Figure 43 Control panel wiring Figure 42 Junction box M1 SB4 SB1 SB3 L Electrical Components Figure 45 M1048 Contactor relay electrical box...

Страница 35: ...rical work ser vice or adjustment Model M1048 220V Wiring Diagram OFF LEGEND M Motor KM1 Contactor Main Motor KM2 Pump Motor Relay KM1 Thermal Relay Main Motor L Indicator Lamp SB1 Emergency Stop Butt...

Страница 36: ...34 M1048 10 x 18 Metal Cutting Bandsaw PARTS Blade Guides Parts Breakdown...

Страница 37: ...9 XPLW04M LOCK WASHER 8MM 105 XPK20M KEY 5 X 5 X 15 180 XPLW01 LOCK WASHER 5 16 106 XM1048106 HANDWHEEL HANDLE 181 XM1048181 SUPPORT SEAT 107 XM1048107 COMPRESSION SPRING 182 XM1048182 ADJ FIXING PLAT...

Страница 38: ...36 M1048 10 x 18 Metal Cutting Bandsaw PARTS Drive Wheel Parts Breakdown...

Страница 39: ...16 277 XPSB02M CAP SCREW M6 1 X 20 234 XPN03M HEX NUT M8 1 25 278 XPN03M HEX NUT M8 1 25 235 XPSS01M SET SCREW M6 1 X 10 279 XPSS01M SET SCREW M6 1 X 10 236 XM1048236 PIVOT SHAFT 280 XM1048280 BEARING...

Страница 40: ...38 M1048 10 x 18 Metal Cutting Bandsaw PARTS Main Parts Breakdown...

Страница 41: ...12 364 XM1048364 BRACKET 415 XM1048415 NAME PLATE 365 XPSB48M CAP SCREW M6 1 X 35 416 XPS70M PHLP HD SCR M5 1 X 8 366 XPSB13M CAP SCREW M8 1 25 X 30 417 XM1048417 COLUMN 367 XM1048367 DISTANCE SET ROD...

Страница 42: ...SHER 1 4 474 XPW07 FLAT WASHER 5 16 449 XPS07 PHLP HD SCR 1 4 20 X 3 8 475 XM1048475 CYLINDER ASSY 450 XM1048450 COUPLER PT 1 2 X 1 4 476 XM1048476 PIVOT SHAFT 451 XM1048451 HOSE 3 4 X 1 5 477 XLABEL...

Страница 43: ...The owner of this machine MUST maintain the original location and readability of all labels on this machine If any label is removed or becomes unreadable REPLACE that label before allowing the machine...

Страница 44: ...d from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole...

Страница 45: ...ine represents a good value _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 __...

Страница 46: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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