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M1048 10" x 18" Metal Cutting Bandsaw

PA

RT

S

Main Parts List

REF

PART

#

DESCRIPTION

REF

PART

#

DESCRIPTION

330

XM1048330

SPRING

COVER

387

XM1048387

POSITION

SET

BRACKET

331

XPB26M

HEX

BOLT

M8-1.25

X

30

388

XPW07

FLAT

WASHER

5/16

332

XPW07

FLAT

WASHER

5/16

389

XPSB14M

CAP

SCREW

M8-1.25

X

20

333

XPN03M

HEX

NUT

M8-1.25

390

XM1048390

GREASE

NIPPLE

334

XPW01

FLAT

WASHER

1/2

391

XM1048391

BUSHING

335

XPN13

HEX

NUT

1/2-13

394

XPW04

FLAT

WASHER

7/16

336

XM1048336

SPRING

BRACKET

395

XM1048395

BASE

337

XPB15M

HEX

BOLT

M8-1.25

X

40

396

XPS05M

PHLP

HD

SCR

M5-.8

X

8

338

XM1048338

EYE

BOLT

397

XM1048397

DEGREE

SCALE

339

XM1048339

EXTENSION

SPRING

398

XPSS16M

SET

SCREW

M8-1.25

X

10

340

XPRP10M

ROLL

PIN

5

X

36

399

XM1048399

VISE

JAW

BRACKET

341

XM1048341

BRACKET

404

XM1048404

BUSHING

342

XM1048342

ACME

NUT

ASSY

405

XPSS01M

SET

SCREW

M6-1

X

10

343

XM1048343

ACME

SCREW

406

XM1048406

BUSHING

344

XPK20M

KEY

5

X

5

X

15

407

XPSS19M

SET

SCREW

M8-1.25

X

30

358

XPB87M

HEX

BOLT

M8-1.25

X

15

408

XM1048408

VISE

JAW

BRACKET

(REAR)

359

XM1048359

FIXED

PLATE

410

XPB02M

HEX

BOLT

M6-1

X

12

360

XM1048360

FIXED

PLATE

411

XPLW02

LOCK

WASHER

1/4

361

XPB17M

HEX

BOLT

M8-1.25

X

10

412

XM1048412

CONTROL

BOX

362

XPW07

FLAT

WASHER

5/16

412-1

XM1048412-1 EMERGENCY

STOP

SWITCH

363

XPN03M

HEX

NUT

M8-1.25

413

XPS14M

PHLP

HD

SCR

M6-1

X

12

364

XM1048364

BRACKET

415

XM1048415

NAME

PLATE

365

XPSB48M

CAP

SCREW

M6-1

X

35

416

XPS70M

PHLP

HD

SCR

M5-1

X

8

366

XPSB13M

CAP

SCREW

M8-1.25

X

30

417

XM1048417

COLUMN

367

XM1048367

DISTANCE

SET

ROD

418

XM1048418

LOWER

BLADE

GUARD

368

XPB32M

HEX

BOLT

M10-1.5

x

25

419

XPLW01

LOCK

WASHER

5/16

369

XPN03M

HEX

NUT

M8-1.25

420

XPB03M

HEX

BOLT

M8-1.25

X

16

370

XM1048370

DISTANCE

SET

BRACKET

421

XPSB04M

CAP

SCREW

M6-1

X

10

371

XM1048371

SUPPORT

ROD

422

XM1048422

UPPER

BLADE

COVER

372

XPLW02

LOCK

WASHER

1/4

423

XPS70M

PHLP

HD

SCR

M5-1

X

8

373

XM1048373

PLUM

SCREW

426

XPS70M

PHLP

HD

SCR

M5-1

X

8

374

XPSS01M

SET

SCREW

M6-1

X

10

429

XM1048429

COMPLETE

ELECTRICAL

BOX

375

XPR11M

EXT

RETAINING

RING

25MM

429-1

XM1048429-1 COMPLETE

FUSE

HOLDER

378

XPB14M

HEX

BOLT

M10-1.5

X

35

429-2

XM1048429-2 CONTACTOR

LCK09

379

XPLW06M

LOCK

WASHER

10MM

429-3

XM1048429-3 THERMAL

OVERLOAD

LR7K0332

380

XM1048380

BUSHING

429-4

XM1048429-4 RELAY

240/24V

381

XM1048381

REAR

PIVOT

BRACKET

431

XM1048431

STAND

382

XM1048382

COLLAR

432

XPS68M

PHLP

HD

SCR

M6-1

X

10

383

XM1048383

STAR

WASHER

AW05

433

XPLW01M

LOCK

WASHER

5MM

384

XM1048384

BEARING

6904RNA

434

XPB18M

HEX

BOLT

M6-1

X

15

385

XPB141M

HEX

BOLT

M12-1.75

X

80

435

XM1048435

FILTER

386

XPN09M

HEX

NUT

M12-1.75

436

XPN01M

HEX

NUT

M6-1

400

XPW04M

FLAT

WASHER

10MM

437

XPB26M

HEX

BOLT

M8-1.25

X

30

401

XM1048401

THUMB

SCREW

438

XPN03M

HEX

NUT

M8-1.25

402

XPSB72M

CAP

SCREW

M10-1.5

X

30

439

XPW07

FLAT

WASHER

5/16

403

XPW04M

FLAT

WASHER

10MM

440

XPB15M

HEX

BOLT

M8-1.25

X

40

Содержание M1048

Страница 1: ...ine Technical Support tech support shopfox biz COPYRIGHT JULY 2006 BY WOODSTOCK INTERNATIONAL INC REVISED AUGUST 2007 TR WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOU...

Страница 2: ......

Страница 3: ...structions for Bandsaws 8 ELECTRICAL 9 220V Operation 9 Extension Cords 9 Grounding 9 SETUP 10 Unpacking 10 Inventory 10 Machine Placement 11 Cleaning Machine 11 Mounting to Shop Floor 12 Moving Placi...

Страница 4: ...n 24 SERVICE 26 Troubleshooting 26 Blade Change 28 Blade Tension Tracking 29 Blade Guide Bearings 30 Squaring Blade to Table 31 Electrical Components 32 Model M1048 220V Wiring Diagram 33 Blade Guides...

Страница 5: ...y claims INTRODUCTION If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International In...

Страница 6: ...e 1 M1048 Machine Identification A Blade Tension Handwheel B Lift Handle C Vise Handwheel D Coolant Drip Pan E Work Stop F Pulley Cover G Control Panel H Blade Guide Scale I Blade Guide Knob J Coolant...

Страница 7: ...switch that turns the motor and coolant pump OFF at the bottom of the cut C START Button Turns the motor ON and begins the sawing action D Power Light When lit indicates that system is energized and m...

Страница 8: ...in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all...

Страница 9: ...ecking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and...

Страница 10: ...asses to protect eyes and always disconnect from power 5 WORKPIECE HANDLING Always support the workpiece with table vise or other support fixture Flag long pieces to avoid a tripping hazard Never hold...

Страница 11: ...s should you connect your machine to an ungrounded power source or electrocution or severe shock could occur 220V Operation The Model M1048 is wired for 220V operation Always connect this machine to a...

Страница 12: ...ed on the machine Make sure to check the machine when you use this inventory list Box Inventory Figure 4 Qty A Model M1048 Metal Cutting Bandsaw 1 Hardware and Tools Not Shown Chip Tray 1 Triagle Scre...

Страница 13: ...arts of your Bandsaw are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based so...

Страница 14: ...methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific appli cation Mounting to...

Страница 15: ...e crate Shipping Bracket Figure 9 Shipping bracket The bracket in Figure 9 has been installed to keep the saw in alignment during shipping Remove it before using your saw Store it for safe keeping in...

Страница 16: ...st the feed stop bolt do these steps 1 Adjust the feed stop bolt and jam nut Figure 12 so the bandsaw blade teeth are 1 16 below the vise table surface The adjustments listed below have been performed...

Страница 17: ...andsaw to power 5 Raise the bandsaw and close the feed control knob to keep the saw in place 6 Start the bandsaw while keeping your finger near the EMERGENCY STOP OFF button Figure 13 at all times dur...

Страница 18: ...ur safety should come first READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and...

Страница 19: ...see Figure 16 3 With the rear vise jaw making contact with the posi tive stop tighten the rear vise jaw and re check the angle 4 Loosen the rear vise lock handle and swing the rear jaw until it reach...

Страница 20: ...keeping the blade from twisting and drift ing off of the cut line To adjust the rear blade guide arm Loosen the knob shown in Figure 18 and slide the rear blade guide as close to the workpiece as poss...

Страница 21: ...tact the blade manufacturer To select the correct blade TPI do these steps 1 Measure the material thickness This mea surement is the length of cut taken from where the tooth enters the workpiece sweep...

Страница 22: ...ns in FPM 114 196 288 377 Motor Drive Wheel ENTANGLEMENT HAZARD DO NOT operate bandsaw with pulley cover open Personal injury could occur The speed at which the saw blade will cut through a workpiece...

Страница 23: ...ou will over heat the pump and void your warranty Coolant System This bandsaw has a built in coolant system that extends the life of your bandsaw blades by lowering the tempera ture of the blade and w...

Страница 24: ...ricate the blade and flush the chips away so they do not stick to the blade If the chips build up on the blade eventually they will bind and skid in the next cut break ing blade teeth and damaging the...

Страница 25: ...e cut end it could be very hot Support long pieces so they won t fall when cut and flag the ends to alert passers by of potential dan ger Adjust the blade guides as close as possible to the workpiece...

Страница 26: ...off metal chips with a brush or use a shop vacuum to remove the chips Keeping metal chips away from bandsaw mechanisms is important to making sure that your bandsaw lasts a long time This machine is e...

Страница 27: ...ce every year Use a high quality ISO 68 or SAE 90 gear oil To change the gear oil do these steps 1 Run the bandsaw for a couple of minutes to warm up the oil in the gearbox 2 DISCONNECT THE BANDSAW FR...

Страница 28: ...main power supply is switched ON 7 Replace faulty ON OFF switch 8 Check for broken wires or disconnected corroded connections and repair replace as necessary 9 Test repair replace Machine stalls or i...

Страница 29: ...the material 5 The blade is twisted 6 The blade is slipping on the wheels 1 Refer to Changing Blade Speed on Page 20 and adjust as required 2 Refer to Blade Selection on Page 19 and adjust as require...

Страница 30: ...then out of the blade guide roller bearings 7 Install the new blade into front and rear blade guide roller bearings as shown in Figure 33 then around the bottom and top wheels Note It is sometimes po...

Страница 31: ...is used properly Do not attempt to adjust track ing until the blade is properly tensioned To adjust the blade tracking on the bandsaw do these steps 1 Loosen or tighten the tracking set screw in Figur...

Страница 32: ...own until it lightly touches the back of the blade The blade guide roller bearings also need to be adjusted The front bearing is mounted on an eccentric and can be easily adjusted to suit the blade th...

Страница 33: ...le and blade as shown in Figure 39 3 Check for gaps along several points of the blade length between the two blade guides Set the machinist square between the blade teeth for a more accurate reading 4...

Страница 34: ...mit switch SQ1 Figure 44 Pump motor wiring and capacitor M2 Figure 43 Control panel wiring Figure 42 Junction box M1 SB4 SB1 SB3 L Electrical Components Figure 45 M1048 Contactor relay electrical box...

Страница 35: ...rical work ser vice or adjustment Model M1048 220V Wiring Diagram OFF LEGEND M Motor KM1 Contactor Main Motor KM2 Pump Motor Relay KM1 Thermal Relay Main Motor L Indicator Lamp SB1 Emergency Stop Butt...

Страница 36: ...34 M1048 10 x 18 Metal Cutting Bandsaw PARTS Blade Guides Parts Breakdown...

Страница 37: ...9 XPLW04M LOCK WASHER 8MM 105 XPK20M KEY 5 X 5 X 15 180 XPLW01 LOCK WASHER 5 16 106 XM1048106 HANDWHEEL HANDLE 181 XM1048181 SUPPORT SEAT 107 XM1048107 COMPRESSION SPRING 182 XM1048182 ADJ FIXING PLAT...

Страница 38: ...36 M1048 10 x 18 Metal Cutting Bandsaw PARTS Drive Wheel Parts Breakdown...

Страница 39: ...16 277 XPSB02M CAP SCREW M6 1 X 20 234 XPN03M HEX NUT M8 1 25 278 XPN03M HEX NUT M8 1 25 235 XPSS01M SET SCREW M6 1 X 10 279 XPSS01M SET SCREW M6 1 X 10 236 XM1048236 PIVOT SHAFT 280 XM1048280 BEARING...

Страница 40: ...38 M1048 10 x 18 Metal Cutting Bandsaw PARTS Main Parts Breakdown...

Страница 41: ...12 364 XM1048364 BRACKET 415 XM1048415 NAME PLATE 365 XPSB48M CAP SCREW M6 1 X 35 416 XPS70M PHLP HD SCR M5 1 X 8 366 XPSB13M CAP SCREW M8 1 25 X 30 417 XM1048417 COLUMN 367 XM1048367 DISTANCE SET ROD...

Страница 42: ...SHER 1 4 474 XPW07 FLAT WASHER 5 16 449 XPS07 PHLP HD SCR 1 4 20 X 3 8 475 XM1048475 CYLINDER ASSY 450 XM1048450 COUPLER PT 1 2 X 1 4 476 XM1048476 PIVOT SHAFT 451 XM1048451 HOSE 3 4 X 1 5 477 XLABEL...

Страница 43: ...The owner of this machine MUST maintain the original location and readability of all labels on this machine If any label is removed or becomes unreadable REPLACE that label before allowing the machine...

Страница 44: ...d from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole...

Страница 45: ...ine represents a good value _____ Yes ____ No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 __...

Страница 46: ...TAPE ALONG EDGES PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 Place Stamp Here...

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