(English)
DM-HRB001-05
Dealer's Manual
BR-C6060-FBR-C6000BR-C3000BR-C3010BR-IM81BR-IM86BR-IM31BR-IM35
BL-C6000BL-C6010BL-IM60-A
Hub roller brake
Страница 1: ... English DM HRB001 05 Dealer s Manual BR C6060 F BR C6000 BR C3000 BR C3010 BR IM81 BR IM86 BR IM31 BR IM35 BL C6000 BL C6010 BL IM60 A Hub roller brake ...
Страница 2: ...N 10 List of tools to be used 10 Installation of the lever 11 Installing the INTER M brake to the hub body 11 Installation of the hub to the frame 12 Installation of the brake cable 16 ADJUSTMENT 23 Adjusting the brake cable 23 MAINTENANCE 26 Applying grease 26 ...
Страница 3: ... 7 INTER 5 INTER 3 Internal hub gear SG C6010 8R SG C6000 8R SG C3000 7R SG 5R30 SG 5R35 SG 3R40 Brake lever BL C6010 BL IM60 A BL IM45 BL IM65 BL IM60 BL C6000 Hub roller brake BR C3000 BR C3010 BR C6000 BR C6060 F BR IM31 BR IM35 BR IM81 BR IM86 Brake cable ...
Страница 4: ...instruction manuals can be viewed on line on our website http si shimano com Please observe the appropriate rules and regulations of the country state or region in which you conduct your business as a dealer For safety be sure to read this dealer s manual thoroughly before use and follow it for correct use The following instructions must be observed at all times in order to prevent personal injury...
Страница 5: ...or an accident which could also lead to severe injury For proper operation consult your professional bicycle dealer or the bicycle s owner s manual It is also important to practice riding and your braking technique etc You need to use the Shimano front INTER M brake body and the hub as a set excluding BR C6060 The hub of the Shimano front INTER M brake has a built in power modulator This system co...
Страница 6: ...oose or damaged the bicycle may suddenly fall over which may cause serious injury Always make sure that the front and rear brakes are working correctly before you ride the bicycle If the road surface is wet the tires will skid more easily If the tires skid you may fall off the bicycle To avoid this reduce your speed and apply the brakes early and gently Check that the wheels are fastened securely ...
Страница 7: ... However BR C6000 F C6060 F is designed with the overall weight assumed to be 130 kg If the overall weight exceeds 100 kg 130 kg for BR C6000 F C6060 F the braking force provided by the system may be insufficient for correct braking and durability of the system may also be reduced The front INTER M brake system should only be installed to the left side of a bicycle which is 26 inch or larger If it...
Страница 8: ...small amount of gap if you apply the brakes fully and shake the wheel as described above this will make it more difficult to check the looseness in the head parts Products are not guaranteed against natural wear and deterioration from normal use and aging For maximum performance we highly recommend Shimano lubricants and maintenance products The actual product may differ from the illustration beca...
Страница 9: ...INSTALLATION ...
Страница 10: ... are needed for installation adjustment and maintenance purposes Tool Tool Tool Adjustable wrench 17 mm spanner Screwdriver 1 10 mm spanner 5 mm hexagon wrench Mode switching 1 Use the screwdriver 1 to loosen the screw 2 C R V V C R V V C R C R position Align the mode position with the C R position ...
Страница 11: ...ing torque 6 8 N m Installing the INTER M brake to the hub body a A B Engage the serrations on the hub body B with the serrations on the INTER M brake A and then provisionally tighten the brake unit fixing nut or the brake unit fixing washer a Align the serrations A INTER M brake B Hub body Brake unit fixing nut Brake unit fixing washer ...
Страница 12: ...ts E Cassette joint F Chainstay G Non turn washer for right side NOTE When installing a part such as a mudguard stay to the hub axle install in the order shown in the illustration below Non turn washer Washer Cap nut Mudguard stay Carrier stay Use whichever non turn washers match the shape of the dropouts Different non turn washers are used at the left and right sides The projecting parts should b...
Страница 13: ...ke unit fixing washer I Clip nut J Brake arm clip K Clip screw M6 16 mm NOTE If the hub nuts are cap nuts use a frame with dropouts that are at least 7 mm thick 4 Pull the wheel towards the rear to adjust the chain tension and align the wheel with the frame center 5 Temporarily tighten the hub nut strongly 6 Slightly loosen the hub nut Fully tighten the brake unit fixing nut Tightening torque 20 2...
Страница 14: ...lip Tightening torque 2 3 N m NOTE If excessive force is applied to the brake arm to secure it the wheel will make noise and become difficult to turn Make sure that you don t apply excessive force when installing When installing the arm clip securely tighten the clip bolt while holding the clip nut with a 10 mm spanner After installing the brake arm clip check that the clip bolt protrudes about 2 ...
Страница 15: ...uding 11 mm or more from the brazed on bracket D of the front fork Check also that the wheel is firmly secured to the frame with the quick release or the hub nut If the wheel is not installed properly it may come off the frame which could result in a serious accident when riding b Touching c 11 mm or more d For quick release type Secure the cam lever of the quick release firmly C Hub axle D Brazed...
Страница 16: ...he inner cable fixing bolt unit a R marking D Inner cable fixing bolt unit 3 b E F Place the components as shown in the following figure and tighten the inner cable fixing nut E Use b 99 mm of TL IM21 F to tighten the inner mounting nut as shown in the illustration E Inner cable fixing nut F TL IM21 Tightening torque 6 8 N m NOTE After tightening check that the orientations of the inner cable fixi...
Страница 17: ...ark on inner cable fixing washer I Inner cable fixing bolt unit 5 K J Route the inner cable J along the groove in the winder unit K J Inner cable K Groove in the winder unit 6 M L Insert the outer holder unit M into the hole of the brake arm L from underneath and slide it to the lower section of the hole L Brake arm M Outer holder unit 7 N O After checking that the outer holder unit O is inserted ...
Страница 18: ...he cable perform in reverse order Front side 1 B C A After checking that the cable adjustment barrel B and adjustment nut A are fully tightened insert the outer holder unit C into the inner cable in the direction shown in the illustration A Adjustment nut B Cable adjustment barrel C Outer holder unit 2 D a After checking that the marking of the back side of the inner cable fixing bolt unit D is F ...
Страница 19: ...tighten the inner cable fixing bolt with it attached to brake The orientations of the inner cable fixing nut and inner cable will become improper as shown in the illustration which may cause the inner cable fixing bolt to detach from the brake body 4 G H I Align the red mark on the inner cable fixing washer H so that it faces in the direction of the groove in the winder unit G and then insert the ...
Страница 20: ... in the brake arm install the inner end cap P Then set the inner end cap so that it does not touch the fin or the spokes P Inner end cap Q Outer holder unit 9 R Turn the cable adjustment barrel R to tighten the inner cable R Cable adjustment barrel 10 e e After pressing the lever check that the red marks on the inner cable fixing washer with the inner cable mounting bolt unit press fit into the wi...
Страница 21: ... holder C Hole in the inner cable fixing bolt 2 GREASE b D D Check that both ends b of the outer casing are securely inserted into the cable adjustment barrels D of both the brake lever and brake arm D Cable adjustment barrel 3 GREASE 1 2 3 E c Push the link back until it stops Then while pulling the inner cable to apply the full amount of tension to the cable tighten the inner cable fixing nut E ...
Страница 22: ...ADJUSTMENT ...
Страница 23: ... short period of use 2 a A A Turn the cable adjustment barrel A of the brake unit or brake lever so that there is a 15 mm gap a 11 mm for BL C6010 in the brake lever The amount of brake lever gap is the distance from the position where the brake lever is not operated to the position where a force is felt suddenly when the brake lever is pulled A Cable adjustment barrel 3 B After depressing the bra...
Страница 24: ...se 2 a A A Turn the cable adjustment barrel A of the brake unit or brake lever so that there is a 15 mm gap a 11 mm for BL C6010 in the brake lever The amount of brake lever gap is the distance from the position where the brake lever is not operated to the position where a force is felt suddenly when the brake lever is pulled A Cable adjustment barrel 3 B After depressing the brake lever to check ...
Страница 25: ...MAINTENANCE ...
Страница 26: ...ap A and press fit the tube into the back of the hole 12 mm or more Apply an appropriate amount of grease approx 5 g while turning the wheel slowly After application check that braking is properly applied and that no abnormal noise is heard a For BR C6060 F C6000 C3000 C3010 b For BR IM31 35 A Grease hole cap B Grease for roller brakes C Cable unit ...
Страница 27: ...Please note specifications are subject to change for improvement without notice English Nov 2018 by SHIMANO INC ITP ...